PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS

Usage:

TEBE2707-11

02Apr2015
(Revised 07Sep2016)


U-147
A-100
D-417
O-422

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS

7610 7606 7620
PS44687
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44687" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 02Apr2015 (Revised 18Aug2016) Service Letter. Changes have been made to the Parts Needed, Action Required, Service Claim Allowances, and Rework Procedure.


TERMINATION DATE

31Mar2017

PROBLEM

The 2G network that the cellular Product Link devices are on will be no longer available in October 2016. All devices will stop reporting after this date.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
235C  5AF00388, 1167
235D  8KJ00363
245B  1SJ00175
325 6KK00108

8NK01102
325B 2JR00674, 985, 1391, 2129, 2419, 2992, 3405, 3420, 3519

6DN00622

8PR00222

8RR00521
325C BFE00456, 473, 632, 790, 927, 1038, 1073, 1315, 1486, 1539, 1777, 1913, 2076

BKW00392, 403, 449

BMM00348, 586, 738

BTD00264

CRB00915, 1009, 1011
325C MH  S2C00172
330 5YM00282, 1444, 1731, 1840, 1903, 1926, 1952, 1961, 2034

8FK00405

8RL00361
330B 2RR00572

6DR00331, 1553, 1715, 2373, 2521, 2725, 2947, 3184, 3434, 4517

8SR00297
330C CAP00703, 752, 1034, 1289

KDD00443, 1053, 1402-1403
330C L CYA00986

DKY00259, 411, 914, 990, 1319, 1422, 1456, 1499, 1570, 1840, 1863, 2153, 2976, 3067, 3149, 3157, 3426, 3848, 3918, 4007, 4134
330C MH  D3C00275
330D L  B6H00108
345B 2NW00135

4SS00221, 859
345B II LC-FIX  AGS01114, 1244, 1577, 1625, 1641, 1793, 2158, 2347, 2499, 2631, 2671, 2696, 2738, 2786
345B II MH  APB00202, 266, 270, 295
345B L II  ALB00373, 378, 384
345C DHP00282, 298, 395, 445

PJW00481, 486, 506, 753, 1258, 1319, 1351, 1794, 1828, 2120, 2144

TDG00344-00345
350  7RK00174
350 L 3ML00253, 832, 899

9DK00315
365B L  9TZ00416, 434
365C L  MCS00367, 421
375 L  1JM00169, 248, 411, 492
385B  ANS00239, 336
5080  8SL00082-00083, 96
5130  5ZL00108
M325B MH  BGN00246
M325C MH  PAN00249, 298
M325D L MH  KGG00232
MH3049  HPB00209, 219
MH3059  RBR00201, 206
*******Group  2*******
325D L  A3R00216, 406, 653, 682, 889, 920
*******Group  3*******
328D  GTN00124, 165
330D L  MWP00348, 395, 517, 632, 768, 1062, 1079, 1160, 1260, 1270, 1506, 1513, 1681, 2033
330D MH HCR  C5K00220
*******Group  4*******
325D L  PAL00278, 407
330D  NBD00173, 202
*******Group  5*******
325  8NK00797
325B 2JR01362, 3536

6DN01392
325C BFE00115, 319, 419, 714, 847, 1279, 1311, 1388, 1458, 1531, 1666, 1678, 1880, 1999, 2032, 2051, 2055

BKW00406, 453

BMM00603, 696

BTD00235, 294

CRB00789, 936, 1328, 1527, 1572, 1601, 1637, 1650

DTF00286
325C L  BKT00306
330  6WJ00241
330C CAP00778, 1070, 1340, 1370, 2004-2005, 2011, 2056, 2283

HAA00243, 381

KDD00174, 927, 1009
330C L CYA00948, 997, 1010, 1028, 1101, 1160

DKY00160, 396, 470, 528, 532, 573, 780, 897, 1089, 1222, 1282, 1355, 1431, 1458, 1463, 1479, 1578, 1706, 1779, 1851, 1884, 1913, 1938, 1980, 2039, 2093, 2135, 2142, 2156, 2161, 2234, 2300, 2339, 2364, 2406, 2457, 2493-2494, 2672, 2684, 2782, 2788, 2841, 2955, 2982, 3244, 3250, 3593, 3610-3611, 3614, 3617, 3643, 3766, 3777, 3795, 3810, 3855, 3859, 3976, 4014, 4100, 4159, 4182, 4267, 4335, 4400, 4492, 4517, 4535, 4547

GKX00211, 344
330C MH  D3C00227, 264, 279, 281, 300
330D L B6H00145, 170, 213, 245, 293, 309, 326, 358, 415, 420, 502, 523, 529, 538, 578, 602, 604, 620, 631

HAS00255, 289

JLP00117
345B  4SS00897, 1332
345B II  DCW00300, 334
345B II LC-FIX  AGS00517, 602, 802, 1110, 1235, 1397, 1503, 1530, 1653, 1811, 1921, 2008, 2025, 2075, 2230, 2243, 2470, 2674
345B L II  ALB00197, 340, 368
345C DHP00265, 269, 288, 295, 306, 350, 360, 369, 378, 394, 398, 416, 422, 441

ESD00195, 205

PJW00366, 406, 476, 509, 519, 567, 583, 590, 624-625, 636-637, 833, 886, 915, 945, 947, 969-970, 982, 986, 1033, 1057, 1065, 1113, 1118, 1149, 1152, 1203, 1217, 1285, 1301, 1325, 1347, 1369, 1424, 1437, 1518, 1571, 1589, 1611, 1614, 1651, 1708, 1729, 1746, 1767, 1791, 1805, 1808, 1866, 1970, 2013, 2042, 2055, 2068, 2072, 2147-2148, 2216, 2218, 2228, 2231, 2265, 2280

TDG00277, 301, 381
345C L  TAJ00280
345C MH FCR  M2R00191, 208, 228-229
345C MH HCR  D3S00172-00173
349F L  BZ200270
350 L  3ML00404
365B L  9TZ00504
365B L II  DER00120, 253
365C L ELC00330

MCS00197, 213, 216, 247, 256, 310, 319-320, 380, 388, 434
385B ANS00264, 271, 273

RCD00174-00175, 179, 183, 213, 216
385B L  MYA00292
385C L  EDA00213, 241, 244, 261, 311, 339, 341, 345, 360, 362, 374, 385, 388-389, 404, 431, 435-436
385C L MH  WAW00216, 218, 220
5110B  AAA00363
5130B  4CS00140, 202, 210, 212
M325C MH PAN00289, 323

XJA00212
M325D L MH  KGG00214, 221, 233
MH3037  KPM00202, 204, 207
MH3049  HPB00203, 206, 210, 213, 216, 218, 223, 228-229
MH3059  RBR00202, 204, 214, 217-218
W345B II MH  CDY00320-00321
*******Group  6*******
325D L  A3R00139, 171, 181, 211, 240, 282, 310, 315, 543, 552, 558, 743, 751, 793, 852, 876, 879, 916, 918, 953, 1015, 1020, 1068, 1085
*******Group  7*******
328D  GTN00132-00133, 137, 147, 204, 208, 211, 219, 228, 238, 260
330D L  MWP00238-00239, 388, 411, 426, 485, 555-556, 603, 612, 651, 672, 715, 734, 747, 777, 781, 786, 883, 931, 993, 1418, 1445, 1448, 1480, 1530, 1623-1624, 1628, 1670, 1673, 1680, 1732, 1786, 1804, 1834, 1899, 2113, 2126, 2148-2149, 2154, 2221, 2225, 2228, 2245, 2250, 2309, 2332, 2334, 2377, 2399-2401
330D MH FCR  LEM00192, 194-195, 208
336E L OEM  T3Z00251-00252
390D L  WAP00261
*******Group  8*******
325D  SCR00263, 265, 334, 365
325D L  PAL00306, 365, 388, 455
329D L  JHJ00353
330D  NBD00200, 205, 304, 318, 528
*******Group  9*******
M313C  H2A00431
M315C  H2B00448
M316C  H2C00311
M318 6ES00242

8AL00743, 748, 3070, 3352
M318C  BCZ00446, 864, 2070
M320  6WL00849
M322C  BDK00339, 2006
M322C MH  BDY00293
*******Group  10*******
M315C  BDM02206
M316C  BDX00338, 2030, 2104
M318  8AL01979
M318C BCZ00247, 838, 998, 2136

H2D00441, 465

H2F00224
M318F  F8B00433
M322C  BDK02065
M322C MH BDY02069

H2G00358
*******Group  11*******
M315D  K5E00224
M316D  D6W00329, 563, 843, 941, 1030, 1032, 1055, 1057, 1121
M318D D8W00380, 398, 743, 931

W8P05229, 5263, 5277, 5309, 5334, 5342
M322D  W2S00178, 299, 5062
M322D MH  D3X00195
*******Group  12*******
RT50-RT60  5DG00484
TH103  3PN00425, 613, 654, 682, 723, 769, 1303, 1335
TH255  TBS00273, 328, 385, 394, 509, 516, 554, 561, 578, 590, 600, 624, 656, 685, 687, 713, 716, 732, 751, 776, 794-796, 849, 864, 899-900, 903, 930, 935-936
TH255C  JK200155, 159-164, 167-169, 175, 177-178, 180, 183-184, 186, 197-198, 205, 207, 209-213, 219-221, 224, 242, 261, 272, 274-275, 287, 292, 294, 299, 303, 311, 313, 332, 338, 340, 346, 359, 364-366, 379-380, 389, 404, 415, 417, 450-452
TH350B  SLD00641, 643
TH360B  SLE03760, 4026
TH406  TBX00538, 552, 602
TH406C  GAT00164, 167, 171, 178, 216, 243, 260
TH407  TBY01265, 1532, 1617, 1625, 1670, 1722-1723, 1749, 1779
TH407C  MLH00214, 216, 371, 379, 387, 405, 431, 481-482, 490, 498, 510, 516, 552, 590, 620-621, 673-674, 678, 713, 812, 819, 837, 840, 842, 847, 852
TH460B  SLF01060, 1177, 1211, 1699, 1721, 2144, 2207, 2471-2472, 2484, 2808
TH514  TBW00167-00169, 171, 176-178, 180, 182, 184-185, 188, 190-191, 194, 214, 223, 227, 297, 299, 307-308, 317-318, 320-321, 324, 329, 389, 394, 398, 404-406, 420-421, 429, 433, 436, 438-439, 441, 444, 448, 450, 454, 477-483, 487, 497, 500-503, 513, 518, 534, 548, 552, 560, 564, 571, 573, 583, 586, 606, 650-651, 653-654, 656, 695, 719, 740, 743, 752-755, 757, 760-762, 764, 823-824, 826, 831-832, 835, 837, 841-842, 851, 855, 857-858, 870-871, 873-874, 890, 896, 898, 902, 918, 921-923, 926, 928-929
TH514C  MWC00150-00151, 157-159, 161, 163-164, 171-173, 175-177, 179, 183, 185, 190, 197, 209-210, 226, 230, 255-256, 259-260, 262, 265-267, 270-273, 275-280, 290, 296-297, 299-302, 312-313, 315-316, 318, 321, 324-325, 327-329, 331-332, 357-361, 387, 400-402, 477
TH560B  SLG00486, 1435
TH580B  SLH00383, 467, 476, 629, 656
TH63  5WM00968, 1102, 2513, 4592, 4890, 6374
TH83  3RN01519, 2655, 4629, 5108
TL1055  TBM00126, 204, 214-215, 242, 433, 536, 577, 649, 678, 718, 805, 824, 854, 857, 916, 958, 966, 995, 1036, 1051, 1053, 1059, 1066, 1096, 1164, 1166, 1219, 1221, 1231, 1236, 1250, 1258, 1260, 1282, 1290, 1318, 1323-1324, 1340, 1359, 1369, 1418-1419, 1435-1436, 1454, 1483-1484, 1496, 1507, 1515, 1519, 1524-1527, 1534, 1539, 1550, 1560-1561, 1563, 1565-1567, 1588, 1595-1597, 1599, 1602-1604, 1607-1608, 1621, 1626, 1649-1651, 1653-1655, 1660
TL1055C  KDE00152, 157-158, 165, 179-182, 184, 194-195, 197, 219, 231-232, 236, 241-242, 247, 275-276, 283, 285, 290, 293, 305, 309, 311-312, 314-315, 328, 331, 333, 336, 338, 341, 358, 381-383, 404, 411, 415-419, 421-424, 436, 449, 451, 456, 460-461, 480, 483, 486, 489-492, 513, 518-519, 524, 526-527, 529, 550-552, 554, 557-558, 560, 563, 588, 590, 595-597, 600-602, 628-629, 631-635, 637-642, 648, 650-658, 665, 667-671, 677, 679, 681, 687, 690, 702, 715, 727, 730, 733-735, 739-746, 752-753, 775-776, 784, 788, 803, 806, 820-824, 831, 834, 836-838, 843-844, 851, 853, 856-860, 872, 876, 879, 884-885, 887, 889, 902-905, 921, 934-936, 939, 942-943, 958-959, 961, 970-971, 974-975, 982, 985, 991, 993-995, 998-999, 1003, 1006-1008, 1017, 1020-1021, 1026, 1034-1035, 1040, 1042, 1057, 1060-1064, 1066, 1082, 1099, 1101, 1103-1104, 1106, 1108, 1112, 1114-1115, 1125, 1127, 1134, 1138-1140, 1149, 1153, 1161, 1166-1168, 1170-1173, 1177-1180, 1183, 1201, 1203, 1205, 1213, 1229-1230, 1235, 1239, 1249, 1252-1253, 1255, 1260, 1264, 1269, 1273-1276, 1278-1281, 1283-1284, 1286, 1289, 1291-1293, 1315, 1320-1321, 1324-1326, 1329-1330, 1338, 1342-1348, 1351, 1371, 1374, 1380-1385, 1394, 1396, 1398, 1408-1410, 1415-1416, 1423-1426, 1431-1432, 1443-1445, 1450, 1453-1455, 1457-1459, 1470, 1506, 1510, 1515-1516, 1525, 1536, 1541, 1550, 1637, 1639-1641, 1692, 1716, 1732, 1756
TL1255  TBN00106, 235, 302, 321, 330, 337-338, 426, 437, 458, 461, 472, 487, 489, 498, 620, 661, 667, 693, 695, 705, 726, 755, 792, 797, 808, 827, 842-843, 857, 884-885, 889-890, 917, 919-920, 922, 941, 948, 962, 985-986, 991, 1000, 1004, 1006, 1013, 1020, 1022, 1030-1031, 1078-1080, 1084, 1096, 1110, 1112
TL1255C  DHW00169-00170, 172, 185, 194, 207, 211-212, 225, 230, 233, 267, 273-275, 280, 288-289, 295, 301-303, 307, 312, 319-321, 338, 340-342, 344, 347, 355, 364, 369, 374, 380-381, 386, 388, 394, 421, 426, 436-438, 440-443, 464-465, 474, 476, 482, 484, 486-487, 491-492, 496, 512, 518-524, 531, 551-553, 570-571, 574, 577-578, 588-589, 595-596, 618, 620, 624-628, 645, 662, 664, 682-684, 694-697, 699-700, 702, 704, 712, 726-728, 731-732, 746, 751, 753, 756, 761, 765, 768-772, 775, 777, 782, 785, 792, 816, 828, 830-832, 834-835, 837, 840, 858, 869-870, 873, 884-885, 888, 895, 898, 903, 905, 917, 920, 922, 926, 934-935, 967-969, 974, 992, 994, 996, 1008, 1010-1014, 1016-1017, 1021, 1024-1025, 1029-1032, 1036-1037, 1048, 1068, 1070, 1072-1074, 1076-1077, 1081, 1089, 1092, 1094, 1097, 1105, 1107-1109, 1114, 1116-1117, 1119, 1128, 1142-1144, 1146-1149, 1153-1154, 1156, 1160-1163, 1188-1189, 1193, 1202-1203, 1213, 1218-1220, 1223-1225, 1234, 1241-1242, 1249, 1254-1257, 1259, 1268, 1279, 1281, 1283-1284, 1289-1290, 1292, 1337, 1347, 1349, 1456, 1511-1512, 1521
TL642  TBK00222, 224, 262, 342, 390, 393, 399, 403, 418, 432, 487, 495, 580, 636, 645, 656, 658, 834, 861, 865, 868, 870, 885, 890, 919, 943, 948, 950, 956, 959, 970, 974-976, 985-987, 994, 1025-1026, 1038-1040, 1053-1054, 1088, 1133, 1146, 1148, 1157-1158, 1186, 1197, 1207, 1242, 1260, 1269, 1273, 1310, 1327-1328, 1335, 1340, 1343, 1345, 1347, 1353, 1368, 1399-1401, 1424, 1453-1454, 1462-1466, 1468, 1470, 1475, 1477, 1479, 1481, 1497, 1511, 1520, 1528
TL642C  THG00161, 165-166, 173-174, 179-182, 186-189, 196-199, 211, 218, 222, 227, 230, 235-240, 245-246, 248, 251, 256, 261, 266-268, 271, 273, 281, 293-297, 299, 301, 306-311, 314-316, 320-324, 327-329, 333-334, 337, 347, 352-355, 359, 365, 377, 384, 386, 395, 401, 426-427, 431-432, 443-446, 456-458, 460-461, 464, 466-467, 469-470, 481-482, 484-487, 497-498, 504-506, 508, 517-518, 521-522, 525, 530-534, 541-542, 547, 557, 559, 579-584, 606-607, 616, 618-620, 637-638, 640-641, 652, 654, 670-673, 675, 677, 692, 700-701, 721, 723, 732, 736-741, 743-747, 749-750, 754, 756, 763, 765, 767, 769-770, 772-773, 775, 779, 781, 784, 786-788, 791, 802, 806, 811-815, 817, 836, 839, 842-846, 852, 854-858, 863, 870, 872-875, 878, 890-891, 893, 895-896, 903-911, 913-914, 920, 923, 929, 931-932, 937, 943, 946-953, 955-956, 964-966, 981, 990-992, 1011, 1013-1014, 1018, 1020-1021, 1024-1025, 1027-1028, 1030, 1036, 1041, 1057, 1059-1061, 1063-1070, 1076-1078, 1082-1083, 1086-1087, 1089-1093, 1096, 1099, 1120, 1122, 1124, 1127, 1134, 1194, 1211, 1213, 1219, 1223-1224, 1227, 1246, 1248, 1271, 1278, 1304, 1407
TL943  TBL00107, 235, 448, 547, 664, 701, 786, 789, 794, 832, 864, 931, 1030, 1168, 1223, 1229, 1235, 1275, 1379, 1382, 1386, 1420, 1426, 1438, 1482, 1535, 1564, 1570, 1575, 1578, 1650, 1687, 1733, 1747, 1763, 1768, 1777, 1784, 1795-1796, 1798, 1801-1802, 1822, 1830, 1832, 1840, 1842, 1854-1855, 1888, 1890, 1893, 1895-1898, 1900, 1902, 1908, 1910, 1915, 1931, 1941, 1947-1948, 1963, 1972, 1982, 1989, 1992, 1999
TL943C  THH00161-00165, 172, 176-177, 189, 192-193, 195, 203, 220, 234, 237-238, 253-255, 265, 269-270, 283, 287, 294-296, 303-305, 307-309, 316-324, 327, 333, 336, 338, 340, 343, 350, 352, 364-365, 368, 374, 376, 382, 384-388, 390, 397, 406-407, 415, 431-432, 446, 458-459, 462-464, 467-468, 470-471, 480-483, 501-502, 516-518, 521-524, 527, 532, 535, 537, 539-540, 546, 563, 570, 575, 577-581, 583-584, 596, 600, 604, 606-614, 617-621, 628, 633-636, 659, 662-664, 668, 672-677, 692-693, 719, 721, 725-726, 743-748, 751-752, 760-761, 780, 787, 789, 791, 798-799, 801, 811, 813, 842-843, 852-855, 857, 860-861, 863, 867-872, 886, 892, 910-911, 918-920, 922-924, 931, 956, 958, 974, 977, 979, 981, 1000, 1003-1004, 1013, 1015, 1017, 1019, 1034-1038, 1042, 1044-1057, 1059, 1066, 1068, 1074-1075, 1078-1080, 1082, 1086-1087, 1102, 1107, 1111, 1113, 1116-1117, 1129, 1132, 1134, 1141, 1145, 1156, 1162-1164, 1166-1168, 1170, 1172, 1174-1177, 1181, 1184-1186, 1190, 1192-1193, 1207-1210, 1237, 1241-1242, 1245, 1252, 1258-1263, 1267, 1269-1270, 1273, 1275-1280, 1282-1288, 1291, 1294-1301, 1313, 1315-1318, 1326, 1357, 1362-1363, 1365, 1369-1371, 1387-1390, 1411, 1470, 1473, 1475-1476, 1484, 1497, 1530-1533, 1537, 1565, 1591, 1683
*******Group  13*******
TH103  3PN00550
TH255C  JK200419, 492
TH360B  SLE01703, 1720, 3594
TH406  TBX00138, 472
TH407C  MLH00912
TH460B  SLF00656, 1708-1709, 2308, 2337
TH514  TBW00384, 693, 750, 759, 763, 892, 894, 897, 900, 924, 930
TH514C  MWC00294, 304, 408-410, 412-414, 424-426, 522
TH560B  SLG00320, 744, 1402, 1533, 1549
TH83  3RN02650, 2681, 4880
TL1055  TBM00658, 798, 921, 975, 1034, 1047, 1063, 1098, 1103, 1110, 1113, 1247, 1322, 1371, 1623-1624
TL1055C KDE00227, 385, 516, 528, 542-543, 547, 561, 624, 630, 676, 751, 785, 828-829, 849, 855, 875, 878, 880, 972, 977, 980-981, 997, 1033, 1036, 1073-1074, 1186, 1263, 1322, 1404, 1406, 1413, 1514, 1520, 1522, 1524, 1651-1652, 1656, 1658, 1660-1661, 1663, 1665, 1670, 1675, 1677, 1681, 1693, 1730, 1736-1737, 1781-1782, 1787, 1789, 1822, 1825

MDD00150
TL1255  TBN00148, 303, 530, 608, 732, 791, 823, 901, 965, 1060, 1088, 1111
TL1255C  DHW00197, 345-346, 348, 430, 480-481, 660-661, 674, 685, 716, 724, 748-749, 790, 801, 803, 906, 981, 1104, 1112, 1210, 1250, 1365-1368, 1371, 1378, 1380-1381, 1391, 1430, 1432
TL642  TBK01498
TL642C  THG00228, 344, 361, 691, 954, 962, 1012, 1098, 1156, 1159, 1161, 1163-1171, 1212, 1235, 1276, 1279-1281, 1337, 1339-1340, 1342, 1385, 1388, 1432, 1437, 1439
TL943  TBL01636, 1867, 1925, 1951
TL943C  THH00259, 264, 328, 403, 455-456, 472, 515, 601, 800, 803, 812, 858, 1018, 1179, 1191, 1319, 1394, 1396, 1398, 1400-1405, 1419, 1429-1431, 1434, 1436-1441, 1446, 1448, 1468, 1483, 1534, 1604, 1606, 1701
*******Group  14*******
M315D J5B00611

K5E00149, 153
M318D  D8W00463
M322D D2W00267

W2S00251
M322D MH  D3X00211
*******Group  15*******
329E L  PLW01376, 1422
336E L  FJH01315
336E L H  RZA00661, 947
*******Group  16*******
374F L  DNM00224, 242

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 8T4183 BOLT-HEX HEAD (If Needed)
2 8T4223 WASHER-HARD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2602229 BRACKET AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
2 8T4183 BOLT-HEX HEAD (If Needed)
2 8T4223 WASHER-HARD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2602229 BRACKET AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2434510 RECEPTACLE AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
2 8T4183 BOLT-HEX HEAD (If Needed)
2 8T4223 WASHER-HARD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2602229 BRACKET AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 7*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2434510 RECEPTACLE AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 8*******
2 8T4183 BOLT-HEX HEAD (If Needed)
2 8T4223 WASHER-HARD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2602229 BRACKET AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 9*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 10*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 11*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 12*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4809645/">4809645)
1 4809645 PL641 Cellular Radio Kit (12V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 13*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4674163 PLE601 Network Manager Kit
1 4809645 PL641 Cellular Radio Kit (12V)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 14*******
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1028801 KIT-RECEPTACLE
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 4555561 PL241 Cellular Radio Kit (Opt. Replace to 4674161/">4674161)
1 4674161 PL641 Cellular Radio Kit (24V)
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 15*******
3 8T4121 WASHER-HARD (If Needed)
3 8T4137 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2434510 RECEPTACLE AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 3495488 BRACKET AS (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
1 SOFTWARE1 Engine Software (If Needed)
1 SOFTWARE2 Transmission Software (If Needed)
1 SOFTWARE3 Machine Software (If Needed)
1 SOFTWARE4 Implement Software (If Needed)
1 SOFTWARE5 Monitor Software (If Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 16*******
3 8T4121 WASHER-HARD (If Needed)
3 8T4137 BOLT-HEX HEAD (If Needed)
8 8T8729 PIN-CONNECTOR
16 8T8737 PLUG-SEAL
1 1552265 PLUG KIT-CONN
1 2039007 NUT (If Needed)
1 2434510 RECEPTACLE AS (If Needed)
1 2702679 WASHER-LOCK (If Needed)
1 3495488 BRACKET AS (If Needed)
1 4674161 PL641 Cellular Radio Kit (24V)
1 4674163 PLE601 Network Manager Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

NOTE: This program provides for upgrade of Product Link cellular systems from 2G service to 3G service in North America, Costa Rica, and Honduras. If a machine in the Affected Product is no longer operating in North America, Costa Rica, or Honduras, this program does not apply.

Replace the cellular device (PL421 or PL522) with a new telematics device (PL241, PL641, or PLE641).

Caterpillar Electronic Technician (ET) 2014C and VIMSpc 2011A or newer should be used to perform any software updates.

Note: create a full Product Status Report (PSR) and ECM replacement files for the machine before performing the updates as some configurations and settings could be erased during the software installation process. This will allow a point of reference to restore the settings of the machine after the update.

Refer to the attached Rework Procedures.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 1
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 2
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 3
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 4
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 5
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 6
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 7*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 7
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 8*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 8
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 9*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 9
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 10*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 10
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 11*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 11
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 12*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 12
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 13*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 13
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 14*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 14
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 15*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 15
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 16*******
0-500000 hrs,
0-720 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job for Group 16
NOTE: Actual labor hours to perform this PSP repair should be claimed on a labor line, up to Service Letter Allowance. If actual labor hours are less than Service Letter Allowance, Dealer may claim for the difference as a miscellaneous expense line. The claim story should detail the labor hours and the labor rate for the miscellaneous expenses.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1   Group Number 2   Group Number 5   Group Number 6   Group Number 9   Group Number 10   Group Number 12   Group Number 13   Group Number 16  
 
NOTE: Some machines now have the option of installing a PL241 Basic radio solution as an alternative to the PL641 Pro radio solution. If your machine is only reporting hours and location then install the PL241 Basic radio solution. If your machine is using a datalink connection (J1939) to obtain quality data (Fuel Usage, Working/Idle Times, Fault Codes, etc.) then install the PL641 Pro radio solution.

Before going to the Customer Site:

1. Refer to the proper installation instructions as shown in Image 1.1.1 below for all tools required to perform the 2G-3G upgrade from a legacy Product link to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.
.
Image1.1.1
 
Note: An Ethernet (425-6889) service tool is required to flash the telematics device and radio.

Note: All configuration file part numbers are located at https://dealer.cat.com/en/products/technology/construction-technology/product-link.html Under the tab ?Sales Support?, click on the guide for config files named ?Next Gen Hardware Ordering Guide for Construction with Config Files and Lookup?. Configuration files for your particular machine are located in SISweb in Service Software Files > Flash Files section. Please verify for any related configuration files for your installation.

2. Download the flash files to your PC for updating the PL641 radio and PLE601 Network Manager:
.
Image1.2.1
 
Note: When installing a PL241 the firmware should be updated remotely through cellular communication (Flash Over The Air - FOTA). Create a System Technology Service Request and submit to Caterpillar to perform an over the air firmware update.

At the machine:

3. Perform installation instructions (see Image 1.1.1 above) for the 2G-3G upgrade from a legacy Product link device to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.

4. Make sure to follow the entire process until the device performs a successful communication check.

5. If the device is not communicating, refer to UENR6983 to troubleshoot a PL241, refer to UENR5823 to troubleshoot a PLE641, and refer to UENR5824 to troubleshoot a PL641. Please complete a successful communication check before leaving the machine.

6. After the installation is complete, connect up to the machine using Cat ET, and take a Product Status Report (PSR).

7. Once the installation is completed please send all required documents to your PL Technical Communicator and make sure the Radio MAC address is among that documentation.

8. Contact your local PL administrator to deactivate the current legacy device by canceling the subscription from the VisionLink store.

9. Wait one hour after the subscription is canceled and machine history is canceled. The PL Administrator must then subscribe their new Telematics device. Log into the Dealer Service Portal and validate the equipment serial number and ownership in the Equipment Data System. Locate the equipment by the machine Serial Number. Confirm the customer, equipment data, and desired subscription level. Additional information and training can be located at www.dealer.cat.com/pl

Note: The wait time may vary during different times of the day.

Note: To have your software updated on PL241, create a System Technology Service Request and submit to Caterpillar. State that you would like to have the software on your PL241 updated, along with acknowledgment of customer consent. The DSN Tier 2 analysts will have the software on your radio updated. Please put FOTA in the Problem Description to help expedite the process.
 
 
Group Number 3   Group Number 4   Group Number 7   Group Number 8   Group Number 11   Group Number 14   Group Number 15  
 
NOTE: Some machines now have the option of installing a PL241 Basic radio solution as an alternative to the PL641 Pro radio solution. If your machine is only reporting hours and location then install the PL241 Basic radio solution. If your machine is using a datalink connection (J1939) to obtain quality data (Fuel Usage, Working/Idle Times, Fault Codes, etc.) then install the PL641 Pro radio solution.

Before going to the Customer Site:

1. Refer to the proper installation instructions as shown in Image 2.1.1 below for all tools required to perform the 2G-3G upgrade from a legacy Product link to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.
.
Image2.1.1
 
Note: An Ethernet (425-6889) service tool is required to flash the telematics device and radio.

2. Please check the parts required very carefully for each machine. Some machines may require a software update to go along with the Telematics upgrade. If the software is not updated as well, then the claim may be rejected. Research the machine prefix in SIS and take a look at all associated service magazines and service letters that have been published.

3. Search the machine serial number in SIS and download all of the ECM flash files.

Note: These ECM flash files can be downloaded individually or as a single package in SIS. Cat ET version 2013B or later is required to use the flash file package feature in WinFlash.

Note: All configuration file part numbers are located at https://dealer.cat.com/en/products/technology/construction-technology/product-link.html Under the tab ?Sales Support?, click on the guide for config files named ?Next Gen Hardware Ordering Guide for Construction with Config Files and Lookup?. Configuration files for your particular machine are located in SISweb in Service Software Files > Flash Files section. Please verify for any related configuration files for your installation.

4. Download the flash files to your PC for updating the PL641 radio and PLE601 Network Manager:
.
Image2.2.1
 
Note: When installing a PL241 the firmware should be updated remotely through cellular communication (Flash Over The Air - FOTA). Create a System Technology Service Request and submit to Caterpillar to perform an over the air firmware update.

At the machine:

5. Perform installation instructions (see Image 2.1.1 above) for the 2G-3G upgrade from a legacy Product link device to a 3G radio system. Carefully check the required parts listed under each group. Some machines have a recommended bracket for mounting the radio. These brackets are not required, but are recommended.

6. Make sure to follow the entire process until the device performs a successful communication check.

7. If the device is not communicating, refer to UENR6983 to troubleshoot a PL241, refer to UENR5823 to troubleshoot a PLE641, and refer to UENR5824 to troubleshoot a PL641. Please complete a successful communication check before leaving the machine.

8. After the installation is complete, connect up to the machine using Cat ET, and take a Product Status Report (PSR).

9. After the PSR is finished, save an ECM replacement file for every single ECM. Go to Service -> Copy Configuration -> ECM replacement. Select Load from ECM for each ECM, and save each configuration to a secure location.

10. After all of the ECM replacement files have been saved, apply the flash files to the individual Product Link, engine, transmission, machine, implement, and monitor ECM's as needed using Winflash.

Note: Cat ET version 2013B or later is required to use the flash file package feature in WinFlash.
.
Image2.3.1
 
11. Once the flash process is completed, reprogram the ECMs with the previously saved ECM replacement files. Go back to Service -> Copy Configuration -> ECM Replacement, and load each ECM replacement file separately. Then select the Program ECM option at the bottom left and apply the configuration to the correct ECM.

12. Once the installation is completed please send all required documents to your PL Technical Communicator and make sure the Radio MAC address is among that documentation.

13. Contact your local PL administrator to deactivate the current legacy device by canceling the subscription from the VisionLink store.

14. Wait one hour after the subscription is canceled and machine history is canceled. The PL Administrator must then subscribe their new Telematics device. Log into the Dealer Service Portal and validate the equipment serial number and ownership in the Equipment Data System. Locate the equipment by the machine Serial Number. Confirm the customer, equipment data, and desired subscription level. Additional information and training can be located at www.dealer.cat.com/pl

Note: The wait time may vary during different times of the day.

Note: To have your software updated on PL241, create a System Technology Service Request and submit to Caterpillar. State that you would like to have the software on your PL241 updated, along with acknowledgment of customer consent. The DSN Tier 2 analysts will have the software on your radio updated. Please put FOTA in the Problem Description to help expedite the process.
 
 

Caterpillar Information System:

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PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL RELIEF VALVE ON CERTAIN C9.3 ENGINES IN CERTAIN EXCAVATORS, FOREST MACHINES, MOTOR GRADERS, TRACK-TYPE TRACTORS, AND WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL RELIEF VALVE ON CERTAIN C9.3 ENGINES IN CERTAIN EXCAVATORS, FOREST MACHINES, MOTOR GRADERS, TRACK-TYPE TRACTORS, AND WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SUSPENSION HEADS AND SEALING COMPONENTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SUSPENSION HEADS AND SEALING COMPONENTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR-TO-AIR AFTERCOOLER (ATAAC) ON CERTAIN 770G, AND 772G OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR-TO-AIR AFTERCOOLER (ATAAC) ON CERTAIN 770G, AND 772G OFF-HIGHWAY TRUCKS
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PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 797F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTOR GRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPERS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTOR GRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTORGRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPER PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN ARTICULATED TRUCKS, MOTORGRADERS, OFF-HIGHWAY TRUCKS, AND WHEEL TRACTOR-SCRAPER
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