PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE SOFTWARE AND POSSIBLY ADDING A SENSOR ON CERTAIN PETROLEUM C32 ENGINES Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE SOFTWARE AND POSSIBLY ADDING A SENSOR ON CERTAIN PETROLEUM C32 ENGINES

Usage:

TEBE2688-00

20Mar2015


U-122

 

Priority

  
  

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE SOFTWARE AND POSSIBLY ADDING A SENSOR ON CERTAIN PETROLEUM C32 ENGINES

1408 1917 1920
PI32460
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI32460" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32460" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

30Sep2015 31Mar2016

PROBLEM

The existing software developed for extended idle in cold weather conditions may be ineffective on certain C32 Petroleum Engines.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C32  SDK00102-00110, 112-114, 116-117, 119, 121-122, 124-126, 130-145, 147-151, 153-164, 167-172, 174-178, 181-185, 187-188, 190, 192-193, 195-199, 201-202, 207-210, 212-215, 218-223, 225-226, 230-231, 237, 239-241
*******Group  2*******
C32  SDK00101, 111, 118, 120, 123, 127-129, 146, 152, 165-166, 173, 179-180, 186, 189, 191, 194, 200, 203-206, 211, 216-217, 224, 227-229, 232-236, 238, 242-323

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
5 7K1181 STRAP-CABLE
1 2287101 SEAL-O-RING-STOR
1 3203061 SENSOR GP-PRESS
1 4460464 HARNESS AS-WRG
1 4789460 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 28% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 4789460 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 28% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Group 1 Update the software and install the sensor.

Group 2 Update the software.

The software implements strategies to protect engine from intake manifold freezing and provides improved diagnostic messages for the operator.

Refer to the attached Rework Procedure.

OWNER NOTIFICATION

Owners in the following countries will receive the attached Owner Notification:
US
Canada

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 4.0-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job for Group 2


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE ON
PETROLEUM C32 ENGINES

MODELS INVOLVED - C32 ENGINES

Dear Cat Product Owner:


The software needs to be installed on the products listed below. The existing software can be ineffective for extended idle in cold weather conditions resulting in icing in the intake manifold. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 20Mar2015 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 20Mar2015 Service Letter


Rework Procedure


 
Before completing the attached Rework Procedure, review the safety actions in the engine Operation and Maintenance Manual. If the engine is installed in a machine, read and understand the machinery operators manual for safety information and safe working practices before starting this Rework Procedure.

Gain access to front left corner of engine.

Sufficient room will be required to run jumper harness 446-0464 from ECM to right hand side air plenum.
Image1.1.1
 
Remove existing 241-6170 plug.

Install 320-3061 sensor.

Connect 446-0464 harness to 320-3061 sensor.
Image1.2.1
Image1.2.2
 
Route harness along side existing engine harness.

Loosely install 5 7K-1181 straps at location denoted by arrows.

Remove cover at 120 pin connector.
Image1.3.1
 
Make appropriate connection to 120 pin connector
Pin 41 = C822-EG2
Pin 80 = G826-EG100
Pin 93 = G827-EG4

Re-install 120 pin cover.

Route and adjust 446-0464 harness.

Secure straps.
Image1.4.1
Image1.4.2
 
Update Software
Software 478-9460 Replaces 469-1992


To enable the cold weather protection strategy pin 46 located at J1/P1 must be grounded to a chassis ground or to pin 18 at J1/P1. None of the new features will be active until pin 46 is grounded.

Note: Grounding Pin 46 at J1/P1 will mean that the OEM accepts the speed control concessions required for elevated engine speed and cylinder cutout required for the cold weather protection strategy.
 
 

Caterpillar Information System:

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