PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL TEMPERATURE SENSOR ON CERTAIN PM3516 POWER MODULES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL TEMPERATURE SENSOR ON CERTAIN PM3516 POWER MODULES

Usage:

TEBE2361-03

19Dec2014
(Revised 04Sep2015)


U-778
A-575
D-681
O-673

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL TEMPERATURE SENSOR ON CERTAIN PM3516 POWER MODULES

1929 1408
PS44614
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44614" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 19Dec2014 (Revised 28Aug2015) Service Letter. A change has been made to the Service Claim Allowances.


TERMINATION DATE

31Dec2016

PROBLEM

A wiring diagram change on 15MAY2009 resulted in the wrong selection of sensor for engine software causing inaccurate readings on certain PM3516 Power Modules. The sensor transfer function based in the engine software contains a slope and intercept that is incorrect to interpret appropriate readings. The sensor may provide a 15 degrees Celsius lower reading than the actual oil temperature.

AFFECTED PRODUCT

Model Identification Number
PM3516 NAM00124-00337, 339-352, 356-361, 366-399

NBR00100-00121, 128-137, 142-294, 332-559, 561-669, 715, 717, 720-865, 867-868, 870-894, 897, 900-901, 908

PARTS NEEDED

Qty

Part Number Description
1 2385080 SEAL-O-RING-STOR
1 2644297 SENSOR-TEMP
1 3535440 ADAPTER-STR
1 4455973 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Remove the existing engine oil temperature sensor and install the new 264-4297 Sensor, with the 238-5080 O-ring, use the corresponding Adapter per Group 1 or Group 2, and 445-5973 Harness. Tighten the sensor to a specified torque of 20 +/- 3 N.m. Refer to Image1 for the sensor location on engine.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

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