Usage:
30Sep2014 |
Before/After | PRODUCT SUPPORT PROGRAM FOR REWORKING THE 239-7316 MOUNTING BRACKET ON CERTAIN 3612, 3616, C280-12, AND C280-16 ENGINES |
|
1063 | PS44495 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44495" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
TERMINATION DATE |
30Sep2016 |
PROBLEM
The existing 239-7316 Bracket causes the outlet elbow to bind with the aftercooler flange and transmits a vibratory load on certain 3612, 3616, C280-12, and C280-16 Engines. If the existing bracket fails it can lead to cracks on the aftercooler flange. |
AFFECTED PRODUCT
Model | Identification Number |
3612 | 9RC00432, 434, 437-438, 440, 444-445, 448, 451-452, 462-467, 469-472, 475, 478, 482, 484-486, 491-494, 496-562, 83004 |
3616 | 1PD00430-00436, 439-442, 444, 459, 461-462, 466, 470, 472, 474, 477-479, 481-484, 486-487, 489, 492-495, 498-501, 503-505, 507-508, 514, 522-526, 530-531, 533-540, 542-545, 548, 550-554, 556-557, 559, 561-586, 588-589, 591-634, 636, 638-639, 641, 644, 646-649, 651, 653-772 |
C280-12 | RDW00103-00110, 112-124, 126, 129-136, 141-144, 146-155 TSJ00102-00108, 110-112, 115-125, 128, 131-171, 300-311 |
C280-16 | A4F00100-00109 ENS00101-00108 NKB00109-00110, 112, 115-120, 124, 126-129, 131, 133, 137, 139, 141, 143, 145, 147-154, 156-164, 168, 170-198, 300-347 TDX00101, 106, 119-122, 124-132, 134-137, 150-165 |
PARTS NEEDED
Qty |
Part Number | Description |
2 | 6J2680 | SEAL-O RING |
1 | 6V5066 | SEAL-O RING |
2 | 7C9597 | FLANGE-CAPTIVE |
2 | 8T1919 | SEAL-O-RING |
1 | 4577395 | BRACKET |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 16% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Replace the 239-7316 Bracket with the new 457-7395 Bracket. Refer to the Operation and Maintenance Manual, and Disassembly and Assembly, KENR6071 . |
SERVICE CLAIM ALLOWANCES
0-24 mo |
||||||
25-48 mo |
NOTE: This is a 2.0-hour job | ||||||
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |