PRODUCT SUPPORT PROGRAM FOR REWORKING THE 239-7316 MOUNTING BRACKET ON CERTAIN 3612, 3616, C280-12, AND C280-16 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE 239-7316 MOUNTING BRACKET ON CERTAIN 3612, 3616, C280-12, AND C280-16 ENGINES

Usage:

TEBE1752-00

30Sep2014


U-564
A-422
D-508
O-483
TM-20

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE 239-7316 MOUNTING BRACKET ON CERTAIN 3612, 3616, C280-12, AND C280-16 ENGINES

1063
PS44495
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44495" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2016

PROBLEM

The existing 239-7316 Bracket causes the outlet elbow to bind with the aftercooler flange and transmits a vibratory load on certain 3612, 3616, C280-12, and C280-16 Engines. If the existing bracket fails it can lead to cracks on the aftercooler flange.

AFFECTED PRODUCT

Model Identification Number
3612  9RC00432, 434, 437-438, 440, 444-445, 448, 451-452, 462-467, 469-472, 475, 478, 482, 484-486, 491-494, 496-562, 83004
3616  1PD00430-00436, 439-442, 444, 459, 461-462, 466, 470, 472, 474, 477-479, 481-484, 486-487, 489, 492-495, 498-501, 503-505, 507-508, 514, 522-526, 530-531, 533-540, 542-545, 548, 550-554, 556-557, 559, 561-586, 588-589, 591-634, 636, 638-639, 641, 644, 646-649, 651, 653-772
C280-12 RDW00103-00110, 112-124, 126, 129-136, 141-144, 146-155

TSJ00102-00108, 110-112, 115-125, 128, 131-171, 300-311
C280-16 A4F00100-00109

ENS00101-00108

NKB00109-00110, 112, 115-120, 124, 126-129, 131, 133, 137, 139, 141, 143, 145, 147-154, 156-164, 168, 170-198, 300-347

TDX00101, 106, 119-122, 124-132, 134-137, 150-165

PARTS NEEDED

Qty

Part Number Description
2 6J2680 SEAL-O RING
1 6V5066 SEAL-O RING
2 7C9597 FLANGE-CAPTIVE
2 8T1919 SEAL-O-RING
1 4577395 BRACKET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 16% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the 239-7316 Bracket with the new 457-7395 Bracket. Refer to the Operation and Maintenance Manual, and Disassembly and Assembly, KENR6071 .

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-10000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
10001-18000 hrs,
25-48 mo 
50.0%
0.0%
0.0%
0.0%
50.0%
100.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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