PRODUCT SUPPORT PROGRAM FOR REPLACING THE 167-8720 LOW PRECISION GPS ANTENNA CERTAIN 24H MOTOR GRADERS, 777F, 793C, 793D, AND 797F OFF-HIGHWAY TRUCKS, 834H AND 844 WHEEL DOZERS, AND D10T TRACK-TYPE TRACTORS AND NON-CATERPILLAR PRODUCTS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 167-8720 LOW PRECISION GPS ANTENNA CERTAIN 24H MOTOR GRADERS, 777F, 793C, 793D, AND 797F OFF-HIGHWAY TRUCKS, 834H AND 844 WHEEL DOZERS, AND D10T TRACK-TYPE TRACTORS AND NON-CATERPILLAR PRODUCTS

Usage:

TEBE0543-00

25Oct2013


A-363

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 1678720/">167-8720 LOW PRECISION GPS ANTENNA CERTAIN 24H MOTOR GRADERS, 777F, 793C, 793D, AND 797F OFF-HIGHWAY TRUCKS, 834H AND 844 WHEEL DOZERS, AND D10T TRACK-TYPE TRACTORS AND NON-CATERPILLAR PRODUCTS

7750 1408
PS44062
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44062" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Apr2014

PROBLEM

The existing 1678720/">167-8720 Low Precistion GPS Antenna can fail on certain 24H Motor Graders, 777F, 793C, 793D, and 797F Off-Highway Trucks, 834H and 844 Wheel Dozers, and D10T Track-Type Tractors and Non-Caterpillar Products. If the existing 1678720/">167-8720 Low Precistion GPS Antenna fails it will no longer allow the GPS receiver to report positions to MineStar Office.

AFFECTED PRODUCT

Model Identification Number
24H  7KK00073
777F OEM  JXP00134
793C  4GZ00207
793D  FDB00991, 1014, 1018, 1021, 1063
797F  LAJ00239, 246, 353, 355, 357, 359, 361, 363-364, 366, 376-377, 379, 386, 388, 392, 395
834H  BTX01018
844  2KZ00302
D10T  RJG04226

PARTS NEEDED

Qty

Part Number Description
1 1678720 ANTENNA
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Remove all 1678720/">167-8720 Low Precistion GPS Antennas from dealer parts stock if the date code indicates that it was manufactured prior to March 2012. The date code is in DDMYYxxxx format. Example: 175110114 would be May 17th, 2011.

 
 
****Affected Product****
Remove and replace the 1678720/">167-8720 Low Precistion GPS Antenna if the date code indicates that it was manufactured prior to March 2012. The date code is in DDMYYxxxx format. Example from Image1: 175110124 would be May 17th, 2011.

Note: Verify that the date code of the replacement antenna is March 2012 or later.

Refer to the attached Rework Procedure.

Note: Please refer to Image2 for a list of Non-Caterpillar Products. If any of the machines on this list have a 1678720/">167-8720 Low Precistion GPS Antenna, please proceed with the update using the Parts Needed. When entering a claim for a Non-Caterpillar Product, use serial number 99Z00082. Also enter the actual Non-Caterpillar Products serial number in the Related Serial Number field (8 positions or less).

Note: Please include the unit serial number in the claim story.
Image1
Image2
Image3

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-100000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job
When entering a claim for a Non-Caterpillar Product, file the warranty claim against S/N 99Z00082.

Please refer to the Warranty Bulletin in your subsidiary for instruction on how to file a claim against Machine Control and Guidance Products.



PARTS DISPOSITION

****Parts Stock****
Hold all 1678720/">167-8720 Low Precistion GPS Antennas for 30 days for a possible Parts Return Request (PRR) through the Send-It-Back process. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


 
Remove and Replace 1678720/">167-8720 LPGPS Antenna

1. Disconnect the 343-8458 cable from the 1678720/">167-8720.
2. Remove the nut and metal washer from the 1678720/">167-8720 Antenna. See image 1.1.1
3. Remove the antenna.
4. Install the replacement 1678720/">167-8720 Antenna.
5. Apply metal washer and install the nut. Tighten to 20+/-2 ft/lbs.
6. Connect the 343-8458 cable. Tighten to 10+/-1 inch/lbs. See image 1.1.2

NOTE: Do not over tighten the connector of the 343-8458 cable.

Note: Refer to Special Instruction, REHS8809 for additional installation instructions.
Image1.1.1
Image1.1.2
 
 

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