PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRIC FUEL PRIMING PUMP ON CERTAIN 312D 2, 318D 2, AND 320D 2 EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRIC FUEL PRIMING PUMP ON CERTAIN 312D 2, 318D 2, AND 320D 2 EXCAVATORS

Usage:

TEBE0514-00

30Oct2013


U-533
D-442
O-446

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRIC FUEL PRIMING PUMP ON CERTAIN 312D 2, 318D 2, AND 320D 2 EXCAVATORS

1261
PS44069
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44069" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Oct2015

PROBLEM

The 386-0195 Electric Fuel Priming Pump may fail on certain 312D 2, 318D 2, and 320D 2 Excavators equipped with mechanical fuel injected engines. Failure of the priming pump results in white smoke and misfire due to low fuel pressure.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
320D 2  TMF00192-00193
*******Group  2*******
312D LC  MGJ00212
*******Group  3*******
318D 2L  WGR00214-00244

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
4 3S2093 STRAP-CABLE
4 8T4224 WASHER-HARD
4 8T4908 BOLT-HEX HEAD
1 2999265 PUMP GP-F PRM -D
1 3005183 RESISTOR AS-24V
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 31% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
4 3S2093 STRAP-CABLE
4 8T4224 WASHER-HARD
4 8T4908 BOLT-HEX HEAD
1 2999265 PUMP GP-F PRM -D
1 3005183 RESISTOR AS-24V
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
4 3S2093 STRAP-CABLE
4 8T4224 WASHER-HARD
4 8T4908 BOLT-HEX HEAD
1 2999265 PUMP GP-F PRM -D
1 3005183 RESISTOR AS-24V
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace 386-0195 Electric Fuel Priming Pump with a 299-9265 Electric Fuel Priming Pump and a 300-5183 Resistor. Wiring harness modification and wiring harness also required.
Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-1500 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-1500 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-1500 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
REWORK PROCEDURE FOR GROUP 1 (312D2, 312D2 L)
1. Close Fuel Shut off valve.
2. Drain Fuel from fuel priming pump/filter module.
3. Disconnect 3 fuel hoses (quick fit).
4. Disconnect wiring harness connector from fuel priming pump/filter module.
Image1.1.1
Image1.1.2
 
5. Cut 3 straps to remove wiring harness.
*Do not reuse the wiring harness.
6. Remove Clip-ladder, Washer and Bolt.
Image1.2.1
 
7. Loosen 3 bolts and remove original fuel priming pump/filter module.
* Mount rubbers, spacers, bolt and washer will be reused.
*Do not reuse the original fuel priming pump/filter module.
8. Install replacement fuel priming pump/filter module (2999265) using mount rubbers, spacers, bolt and washer from original.
[Tighten to 12+/-3 Nm]
Image1.3.1
Image1.3.2
 
9. Install resistor to fuel filter mounting plate with provided bolts and washers.
[Tighten to 28+/-7 Nm]
10. Change angle of indicated ladder clip. (Refer to view A)
11. Connect resistor wiring harness to fuel priming pump/filter module and chassis harness.
12. Tighten wiring harness by straps.
13. Reconnect 3x fuel hoses
14. Open Shut off valve. *Do NOT forget.
 
REWORK PROCEDURE FOR GROUP 2 (318D2L)
1. Close Fuel Shut off valve.
2. Drain Fuel from fuel priming pump/filter module.
3. Disconnect 3 fuel hoses (quick fit).
4. Disconnect wiring harness connector from fuel priming pump/filter module
Image1.5.1
Image1.5.2
 
5. Cut 3 straps to remove wiring harness
*Do not reuse the wiring harness.
6. Remove Clip-ladder, Washer and Bolt.
Image1.6.1
 
7. Loosen 3 bolts and remove original fuel priming pump/filter module.
* Mount rubbers, spacers, bolt and washer will be reused.
* Do not reuse the original fuel priming pump/filter module.
8. Install replacement fuel priming pump/filter module (2999265) using mount rubbers, spacers, bolt and washer from original.
[Tighten to 12+/-3 Nm]
Image1.7.1
Image1.7.2
 
9. Install resistor to fuel filter mounting plate with provided bolts and washers.
[Tighten to 28+/-7 Nm]
10. Change angle of indicated ladder clip. (Refer to view A)
11. Connect resistor wiring harness to fuel priming pump/filter module and chassis harness.
12. Tighten wiring harness by straps.
13. Reconnect 3x fuel hoses
14. Open Shut off valve. *Do NOT forget.
 
REWORK PROCEDURE FOR GROUP 3 (320D2L)

1. Close Fuel Shut off valve.
2. Drain Fuel from fuel priming pump/filter module.
3. Disconnect 3 fuel hoses (quick fit).
4. Disconnect wiring harness connector from fuel priming pump/filter module.
5. Cut 3 straps to remove wiring harness (*Retain wiring harness)
Image1.9.1
Image1.9.2
 
6. Loosen 3 bolts and remove original fuel priming pump/filter module
* Mount rubbers, spacers and washer will be reused.
* Do not reuse the original fuel priming pump/filter module
Image1.10.1
 
7. Install replacement fuel priming pump/filter module (2999265) using mount rubbers, spacers, bolt and washer from original.
Tighten fuel priming pump/filter module and bracket together [Tighten to: 12 +/-3 Nm]
Image1.11.1
Image1.11.2
 
8. Tighten resister and connector clip/ladder clip together [Tighten to: 28 +/-7 Nm]
9. Connect resistor wiring harness to fuel priming pump/filter module
10. Fix connector clip on support [Tighten to 28 +/-7 Nm]
11. Reroute chassis harness
12. Connect resistor wiring harness to chassis harness using jumper harness removed in Step 5
13. Reconnect 3x fuel hoses
14. Open shut off valve before primary filter. *Do NOT forget.
Image1.12.1
 
 

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