1996/11/18 Caterpillar


New Brake Adjustment Procedure For Improved Inching Ability {3162,4115,4250}

Usage:


914G (7ZM, 9WM) Wheel Loaders;
IT14G (1WN, 8ZM) Integrated Toolcarriers

There is a new brake adjustment procedure for improved inching ability. This improvement is achieved by "pre-rotating" the inching valve to take up the deadband in the valve. The valve is rotated as far as possible without causing a reduction in PS (pump signal) pressure. This rotation is approximately five degrees. This adjustment becomes a standard hot test adjustment for all machines once the valve is redesigned or relocated to a more accessible location. The pedal stroke to completely stop the machine is reduced approximately one half. The pedal effort is reduced by approximately ten to fifteen percent.

The new procedure is as follows:

Inching Adjustment Procedure

1. Articulate machine full right for best access to under cab area.

2. Remove bottom motor guard, if equipped.


Illustration 1. (1) Hystat Pump (rear view), (2) Signal Pressure Port, (3) Hystat Motor.

3. Remove access cover on engine frame and connect a gage, 5000 kPa (725 psi), to PS pressure quick disconnect (2) on hystat pump.

4. Check PS pressure before any adjustments are made. At high idle with machine in neutral, PS pressure is ...(About 3000 kPa (435 psi)


Illustration 2. (4) Allen Head Screw holding lever on inching valve shaft.

5. Loosen the allen head screw (4) holding the lever on the inching valve shaft.

6. Using pliers, rotate the inching valve shaft about five degrees clockwise as you face the valve and retighten the allen head screw (4).

7. Start the machine and check PS pressure at high idle to see if there is a change.

8. Repeat steps 6 and 7 until the valve is pre-rotated as far as possible without causing the PS pressure to drop. (Should be about five degrees. If pressure drops, rotate the inching valve shaft counterclockwise until original pressure is attained.

9. Reattach and tighten the lever on the inching valve shaft.

NOTE: Do not change the connecting rod length. Take care not to accidently rotate the inching valve shaft while installing and tightening the lever.

10. Check PS pressure again at high idle. Operate machine and check inching function.

Caterpillar Information System:

1996/11/18 Special Instruction REHS0018 Available For Installation And Adjustment Of Truck Body {7258}
1996/11/18 An Improved Suspension Control Valve Increases Ease Of Operation{7214}
1996/11/18 Stronger Screen In Hydraulic Tank Improves Service Life{5056}
1996/11/18 Serviceable Parts Available For Cab Rear Access Panel{7300,7301,7329,6331}
1996/11/18 New Compressor Cover Reduces Turbocharger Noise{1060,1052,1801}
1996/11/11 Improved Fuel Pump Plunger Helps Prevent Plunger And Sleeve Scuffing In Service 8.5 mm Fuel Injection Pump Assembly For Sleeve Metering Fuel System (SMFS) Governor And Fuel Injection Pump Groups{1251,1286}
1996/11/11 Proper Retrofitting Of Air Conditioning Refrigerants{7320}
1996/11/11 New Air Conditioner Evaporator Coil Improves Service Life{7343}
1996/11/11 New Threaded Gland Cylinder Heads Have Stronger Seal Land{7562,4303,5102,5104,5105,5223,5229,5265,5452}
1996/11/11 Service Replacements For Discontinued Piston Pump Groups{5070}
1996/11/11 Follow Correct Maintenance Procedure To Extend Drum Drive Gear Reducer Service Life{5655}
1996/11/11 Incorrect Electronic Control Service Codes Film{1901}
1996/11/18 New Stud Available For Gear Pump Group{5073}
1996/11/18 Radiator And Oil Cooler Mounting Improved{1351}
1996/11/18 Measure Vibration Of Vibratory Compactor Drums With Hand Held Meters{7471,0783}
1996/11/18 New Service Parts For The Front And Rear Drive Shaft Groups For Improved Reliability{4074}
1996/11/25 Special Instruction, SEHS9926, "Installation of Turbocharger Debris Shields" Available {7263,7154,7158}
1996/11/25 Rotate 8Y-6388 Louver Assemblies in Heater Group to Improve Service Life {7304,7309}
1996/11/25 Install Additional 8Y-6388 Louver Assemblies to Improve Defogging of Cab Windshield {7304,7309,7310,7451}
1996/11/25 Blade Lift Cylinder Improved {5102}
1996/11/25 Dowel, Pin or Piston Limits Poppet Valve Movement In Relief Valve Groups {5072}
1996/11/25 Inspection of Tire Stems When Using Calcium Chloride Ballast Prevents Tire Failures {4203,4231,4207}
1996/11/25 Procedure For Installing Steel Core Gasket At The Front Housing And The Flywheel Housing {1151,1157,1162}
1996/12/02 Check Turbocharger Seals If There Is A Sudden Increase In Crankcase Blowby {1052,1317}
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