1996/03/04 Caterpillar


New Interaxle Differential Groups Have New Thrust Discs For Improved Service Life{3258,3287}

Usage:


D25D (1HK),
D30D (3AJ),
D300D (5MG),
D350D (9RF) Articulated Trucks

Description of Change: New interaxle differential groups are used. The interaxle differential groups contain new thrust discs, pinions, pinion spacers and roller bearings. The new thrust discs, which are made of plastic, will improve the service life of the interaxle differential. The former thrust washers were made of bronze.

Adaptable To: The new 101-5544 Differential Group is a direct replacement for the former 7U-4079 Differential Group in the D300D (5MG) and D350D (9RF) Articulated Trucks. The new 101-5545 Differential Group is a direct replacement for the former 7U-4078 Differential Group in the D25D (1HK) and D30D (3AJ) Articulated Trucks. The 101-5544 and 101-5545 Differential Groups contain new thrust discs, pinions, pinion spacers and roller bearings. See the chart and illustration. This change is effective with D25D (1HK427-432, 1HK437-UP), D30D (3AJ331), D300D (5MG191, 193-Up) and D350D (9RF520) Articulated Trucks.

When used together, the new thrust discs, pinions, pinion spacers and roller bearings are direct replacements for the former parts and are adaptable to earlier machines. The former parts are still serviced except for 7U-1201 Roller Bearing which is canceled and replaced by 107-8207 Roller Bearing.


Differential Group. (1) 101-3445 Pinion. (2) 9G-1777 Thrust Disc. (3) 107-8207 Roller Bearing. (4) 101-3444 Pinion Spacer.

Caterpillar Information System:

1996/03/04 Ring Seals No Longer Required At Six Locations In Turbocharger Groups{1052}
1996/02/26 New Engine Cylinder Head Injector Sleeve Used In Both Mechanical Unit Injection (MUI) And Hydraulic Electronic Unit Injection (HEUI) Engines{1125}
1996/02/26 New Troubleshooting Guide Is Needed To Test The Grade/Slope System{7219,7569}
1996/02/26 New Hoist Valve Reduces Leakage{5136}
1996/02/26 New Rubber Belt Step Available{7254}
1996/02/26 Magnetic Plug Now Used On Front Wheels{4208}
1996/02/26 Service Manual And Service Kits Available For Engine Variable Speed Fan Clutch{1359}
1996/02/19 New Brackets Help Prevent Damage To Engine Fuel Injection Lines Groups{1252}
1996/02/19 New Material Used In O-Rings And Optional New Block Side Cover Replacement{1201}
1996/02/19 New Bolts And Washers Used In Rear Axle Spindle To Rear Axle Joint Provides Additional Strength To Prevent Bolt Breakage{3260}
1996/02/19 Use Of BIO HYDO Oils in Off-Highway Trucks{3022}
1996/02/12 Closed Engine Crankcase Breather System Maintenance And Repair {1317,1107}
1996/03/04 Dimensions For Radio Installation {7338}
1996/03/04 Flash Programming Capability Is Required{1901,1902}
1996/03/11 New Transmission Input Shaft Seal Prevents Leakage{3189,3401}
1996/03/11 Undercarriage Gauge and Belt Width Options{4150,4199,4198}
1996/03/11 Improved Mounting And Valve Group (Retarder Control Valve) Can Be Installed To Improve Retarder Control Valve Service Life{3123}
1996/03/11 New Drum Support Gearbox Used To Improve Service Life{4053}
1996/03/11 New Logic Valves Stop Conveyor Belt Creep{6620,5051}
1996/03/11 Speed Sensor Group Contains New Gear Mesh Adjuster Parts For Feet Per Minute Encoder{7495}
1996/03/11 Working Load Limits For Forcing Screws, Puller Bolts and Studs{0700}
1996/03/18 Belt Tensioner Cylinder Nitrogen Precharge Pressure Increased {4197}
1996/03/18 New Track Alignment Procedure {4198}
1996/03/18 Special Instruction SEHS9931 Available for Improving Sound Reduction on "C" Series Challenger Agricultural Tractors {7329,7261,1062}
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