D4E TRACTOR POWER TRAIN Caterpillar


Bevel Gear And Steering Clutch

Usage:


Amount of free motion (backlash) between bevel gear and bevel pinion ... .005 to .011 in.(0.13 to 0.28 mm)

(1) 6B8807 Spring (outer):

Length under test force ... 3.125 in.(79.4 mm)

Test force ... 161.5 to 178.5 lb.(718.4 to 794.0 N)

Free length after test ... 4.265 in.(108.4 mm)

Outside diameter ... 1.414 in.(25.9 mm)

(2) 3K4196 Spring (inner):

Length under test force ... 2.885 in.(73.28 mm)

Test force ... 75 ± 3.8 lb.(335 ± 17 N)

Free length after test ... 3.55 in.(90.2 mm)

Outside diameter ... .947 in.(24.05 mm)

(3) Clearance between bearing and shaft ... .010 to .013 in.(0.25 to 0.33 mm)

Maximum clearance ... .020 in.(0.51 mm)

Minimum permissible bore of bearing after assembly into plate ... 2.3675 in.(60.134 mm)

(4) Push drum onto shaft with a force of ... 15 to 20 ton(135 to 180 kN)

Distance from shoulder of shaft to face of drum is expected ... .27 ± .03 in.(6.9 ± 0.8 mm)

(5) Torque for nut ... 225 ± 25 lb. ft.(300 ± 35 N·m)

(6) Thickness of 14 new discs and 14 new disc assemblies and one new disc assembly ... 3.014 to 3.224 in.(76.56 to 81.89 mm)

Thickness of one new 5K8617 Disc Assembly ... .131 to .141 in.(3.33 to 3.58 mm)

Thickness of one new 5K8616 Disc ... .073 to .077 in.(1.85 to 1.96 mm)

Thickness of one new 5V593 Disc Assembly ... .158 to .172 in.(4.01 to 4.37 mm)

NOTE: The 5V593 Disc Assembly must be installed next to the drum.

(7) Torque for nut ... 350 ± 50 lb. ft.(470 ± 70 N·m)

(8) Diameter of journal of shaft ... 2.361 to 2.363 in.(59.97 to 60.02 mm)

(9) Torque for 11 bolts (5/8 in. diameter) ... 220 ± 20 lb. ft.(295 ± 25 N·m)

Torque for one 2K337 Self-Locking Nut (3/4 in. diameter) ... 265 ± 35 lb. ft.(360 ± 45 N·m)

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