12G, 120G, 130G & 140G MOTOR GRADER VEHICLE SYSTEMS Caterpillar


Fuel Tank

Usage:

Remove And Install Fuel Tank

Start By:

a. remove hood

b. remove fuel filter base

1. Drain coolant from cooling system.

2. Remove bolt (2) and disconnect hose assembly (1).

3. Remove bolt (3) that holds the clip on the ether tube assembly to the fuel tank. Remove bolt (4) that holds the clip on the radiator tube assembly to the fuel tank.

4. Remove three bolts (6) and bracket (5). Remove bolt (7) that holds clip to the bottom of the fuel tank (9).

5. Install tooling (A), and fasten a hoist to fuel tank (9). Remove bolt (8) and tube assembly (10). Remove bolt (12) and hose assembly (11).

6. Remove 2 bolts (13) from the fan bracket. Remove 3 bolts (15) to the clips on the wiring harness. Remove 2 bolts (14) from the solenoid.

7. Remove 3 bolts (16) and remove fuel tank (9). The weight of an empty tank is 146 Kg (325 lbs.).

NOTE: The following steps are for installation of the fuel tank.

8. Position the fuel tank and install three bolts (16).

9. Remove hoist and tooling (A).

10. Position wire harness and install three bolts (15). Install the solenoid and two bolts (14). Install two bolts (13) to the fan bracket.

11. Position tube assembly (10) and install bolt (8). Position hose assembly (11) and install bolt (12).

12. Position bracket (5) and install three bolts (6). Position ether tube assembly and install bolts (7) and (3) at the bottom of the fuel tank.

13. Install bolt (4) that holds the clip on the radiator tube assembly to the fuel tank.

14. Install bolt (2) and connect hose assembly (1).

15. Fill radiator to the correct level. See the Operation And Maintenance Manual.

End By:

a. install fuel filter base

b. install hood

Caterpillar Information System:

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