3406B DIESEL TRUCK ENGINE Caterpillar


Fuel Injection Pump Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up

Usage:

Tighten the two 9S8007 Plugs in the engine side of the pump housing to a torque of ... 5 ± 1 N·m (4 ± 1 lb ft)

(1) Tighten the bushing to a torque of ... 258 ± 15 N·m (180 ± 10 lb ft)

(2) 8N5993 Spring (reverse flow check valve):

Length under test force ... 11.50 mm (.453 in)

Test force ... 151 ± 8 N (34.2 ± 1.8 lb)

Free length after test ... 15.81 mm (.622 in)

Outside diameter ... 10.36 mm (.408 in)

(3) Thickness of 8N0672 Spacer ... 5.049 ± 0.005 mm (.1988 ± .0002 in)

(4) Torque for cover bolts ... 14 ± 4 N·m (10 ± 3 lb ft)

(5) Length of pump plunger (new) ... 79.044 ± 0.013 mm (3.1120 ± .0005 in)

Minimum permissible length (worn) ... 79.031 mm (3.1115 in)

(6) 8N0670 Spring (lifter):

Length under test force ... 46.380 mm (1.8259 in)

Test force ... 284.411 ± 14.221 N (63.9925 ± 3.1917 lb)

Free length after test ... 55.472 mm (2.184 in)

Outside diameter ... 33.604 mm (1.323 in)

(7) Bore for the rack and diameter of the rack:

Bore in bearing (after installation) in governor end of housing ... 12.746 ± 0.045 mm (.5018 ± .0018 in)

Bore in bearing (after installation) in drive end of housing ... 12.767 ± 0.058 mm (.5026 ± .0023 in)

Diameter of rack (new) ... 12.662 ± 0.005 mm (.4985 ± .0005 in)

(8) Bore in bearings for camshaft (after assembly) ... 68.339 ± 0.038 mm (2.6905 ± .0015 in)

Diameter of bearing surfaces of the camshaft ... 68.250 ± 0.013 mm (2.6870 ± .0005 in)

(9) Setscrew. Tighten the setscrews in the drive end of camshaft (10) to a torque of ... 21 ± 7 N·m (15 ± 5 lb ft)

(10) Camshaft.

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