3208 TRUCK ENGINE Caterpillar


Flywheel Housing

Usage:

Install Crankshaft Rear Seal Wear Sleeve

1. Install tooling (A) as follows:

a) Install pilot (1) on the end of the crankshaft. Install bolts (4) and tighten enough to hold the pilot (1). Put wear sleeve on pilot (1) with the outside angle toward the rear of the engine. Push the sleeve on the crankshaft to put pilot (1) in the center, then tighten bolts (4).

b) Put ring (2) on plate (5) and put this assembly on to the stud of pilot (1). Put on nut (3) and push the sleeve on to the crankshaft. Remove tooling (A).

end by:

a) install crankshaft rear seal

b) install flywheel

Remove Flywheel Housing

start by:

a) remove starter

b) remove flywheel

1. Loosen the bolts that hold the oil pan to the cylinder block. Remove the bolts that hold the oil pan to the flywheel housing. Fasten a hoist to the rear of the engine. Lift the rear of the engine and install shims on each side of the cylinder block.

2. Remove the bolts (2) and locks that hold the flywheel housing in place. Remove flywheel housing (1).

Install Flywheel Housing

1. Clean the contact surfaces of the flywheel housing and cylinder block. Install a new gasket.

2. Put oil on the lip of the rear seal. Put flywheel housing in position and install the locks and bolts.

3. Cut the gasket so it is even with the bottom of the block and flywheel housing. Remove the shims from each side of the block and tighten the bolts for the oil pan. Install remainder of bolts in oil pan.

4. Install the starter.

end by:

a) install flywheel

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