PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3618 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3618 ENGINES

Usage:

SEBE8740-01

April 14, 2004
(Revised May 2004)
A-77
D-92
O-94


 
After failure only

PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3618 ENGINES

1064
PS50783
NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS50783" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Revised Service Letter replaces the April 14, 2004 Service Letter. Changes have been made to the Service Claims Allowances.

TERMINATION DATE

April 30, 2005

PROBLEM

The aftercooler core needs to be replaced on certain 3618 engines. The aftercooler core may experience channel and/or end box cracking allowing coolant leaks.

 AFFECTED PRODUCT

Model Identification Number
3618 2MW42-103

PARTS NEEDED

Qty

Part Number

Description

2
1459032 Seal - O-Ring
5
1753927 Seal
1
2478639 Core Assembly ? Aftercooler 
NOTE: Two 1473789 Seals are for middle and back location. The other three are for the front location.

ACTION REQUIRED

Replace the aftercooler core. Refer to the Disassembly and Assembly Manual RENR1333-01 (dated Oct 2000) or SIS Web when performing this program.

SERVICE CLAIM ALLOWANCES

Parts smu
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-8000
100%
12
0
0
0
0
8001-14000
50%
6
0
0
50%
6
NOTE: This is a 12?hour job to replace the front or rear core.

NOTE: This is a 10-hour job to replace the middle core.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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