Usage:
Problem
New fuel manifold assemblies and clamps that have rubber grommets need to be installed on certain 3516 Generator Set Engines (50 Hz.), and 3516 Marine Engines (Australian Patrol Craft). The new manifold and clamp combination is more resistant to cracking.
Affected Product
Model & Identification Number
3516 (4XF230, 4XF261-263, 4XF265, 4XF272, 4XF277, 4XF288, 4XF296, 4XF302, 4XF303, 4XF307, 4XF327; 25Z1456, 25Z1457, 25Z1466-1468, 25Z1470-1473, 25Z1477, 25Z1482, 25Z1485, 25Z1487-1490, 25Z1492, 25Z1494-1497, 25Z1500, 25Z1502-1508, 25Z1511, 25Z1514, 25Z1516, 25Z1519-1521, 25Z1523, 25Z1528, 25Z1529, 25Z1534, 25Z1535, 25Z1541, 25Z1543, 25Z1547-1549, 25Z1551, 25Z1552, 25Z1554, 25Z1555, 25Z1559, 25Z1560-1564, 25Z1566, 25Z1567, 25Z1570, 25Z1573, 25Z1585, 25Z1586, 25Z1592, 25Z1593, 25Z1595, 25Z1600, 25Z1611-1616, 25Z1620-1627, 25Z1629-1638, 25Z1640, 25Z1641, 25Z1643-1645, 25Z1647, 25Z1649, 25Z1651, 25Z1653-1662, 25Z1699, 25Z1672, 25Z1674-1679, 25Z1681, 25Z1683-1685, 25Z1688-1693, 25Z1695-1697, 25Z1669, 25Z1707, 25Z1709, 25Z1712, 25Z1713, 25Z1717, 25Z1718, 25Z1720, 25Z1722, 25Z1724, 25Z1733, 25Z1735, 25Z1736, 25Z1738, 25Z1741, 25Z1744, 25Z1754, 25Z1756, 25Z1761, 25Z1763, 25Z1777, 25Z1785, 25Z1788, 25Z1790-1792, 25Z1794, 25Z1795, 25Z1798-1800, 25Z1810, 25Z1813, 25Z1822, 25Z1825, 25Z1829, 25Z1831, 25Z1841-1843, 25Z1850, 25Z1855, 25Z1856, 25Z1869, 25Z1870, 25Z1872, 25Z1880, 25Z1883, 25Z1886, 25Z1891, 25Z1894-1904, 25Z1906, 25Z1916, 25Z1921, 25Z1923, 25Z1924, 25Z1926-1931, 25Z1934, 25Z1936, 25Z1938, 25Z1940, 25Z1942, 25Z1945, 25Z1955-1962, 25Z1965, 25Z1968, 25Z1969, 25Z1972, 25Z1975, 25Z1976, 25Z1979, 25Z1992-2002, 25Z2006, 25Z2017, 25Z2033, 25Z2034, 25Z2037, 25Z2040, 25Z2041, 25Z2044, 25Z2046, 25Z2048, 25Z2056, 25Z2065, 25Z2067-2070; 29Z881, 29Z887, 29Z893, 29Z894, 29Z899, 29Z902-904, 29Z908, 29Z910, 29Z912, 29Z913, 29Z918-923, 29Z930-931)
Parts Needed
Dealers will need to order parts for this Program.
- 32 - 3J1907 Seal
- 1 - 3J7354 Seal
- 7 - 2M9780 Seal
- 4 - 7N6806 Seal
- 4 - 4P0693 Clamp
- 1 - 4P5496 Manifold Assembly (RH)
- 1 - 4P5497 Manifold Assembly (LH)
- 1 - 3J7354 Seal
Action Required
Remove the existing manifolds and seals. Replace them with the new 4P5496 Manifold Assembly (RH), 4P5497 Manifold Assembly (LH), and the new seals.
Replace the two sets of clamps on the front of the engine that fasten the crossover tubes to the engine. Replace these clamps with the new 4P0693 Clamps. Reuse the existing bolts and washers.
Fuel Injection Lines Group - Part 1 of 2
Fuel Injection Lines Group - Part 2 of 2
Owner Notification
Not Applicable
Service Claim Allowances
NOTE: This is a 7-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
NOTE: MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.