New Fuel Manifolds And Fuel Line Clamps Need Be Installed On Certain 3516 Generator Set Engines (50 Hz), And 3516 Marine Engines (Australian Patrol Craft) Caterpillar


New Fuel Manifolds And Fuel Line Clamps Need Be Installed On Certain 3516 Generator Set Engines (50 Hz), And 3516 Marine Engines (Australian Patrol Craft)

Usage:

@media screen { div.divFooter { display: none; } } @media print { div.divFooter { position: fixed; bottom: 0; right: 0; } }
Caterpillar: Confidential Yellow

This document has been modified to include changes made by supplement dated December 1, 1991.

Problem

New fuel manifold assemblies and clamps that have rubber grommets need to be installed on certain 3516 Generator Set Engines (50 Hz.), and 3516 Marine Engines (Australian Patrol Craft). The new manifold and clamp combination is more resistant to cracking.

Affected Product
Model & Identification Number

3516 (4XF230, 4XF261-263, 4XF265, 4XF272, 4XF277, 4XF288, 4XF296, 4XF302, 4XF303, 4XF307, 4XF327; 25Z1456, 25Z1457, 25Z1466-1468, 25Z1470-1473, 25Z1477, 25Z1482, 25Z1485, 25Z1487-1490, 25Z1492, 25Z1494-1497, 25Z1500, 25Z1502-1508, 25Z1511, 25Z1514, 25Z1516, 25Z1519-1521, 25Z1523, 25Z1528, 25Z1529, 25Z1534, 25Z1535, 25Z1541, 25Z1543, 25Z1547-1549, 25Z1551, 25Z1552, 25Z1554, 25Z1555, 25Z1559, 25Z1560-1564, 25Z1566, 25Z1567, 25Z1570, 25Z1573, 25Z1585, 25Z1586, 25Z1592, 25Z1593, 25Z1595, 25Z1600, 25Z1611-1616, 25Z1620-1627, 25Z1629-1638, 25Z1640, 25Z1641, 25Z1643-1645, 25Z1647, 25Z1649, 25Z1651, 25Z1653-1662, 25Z1699, 25Z1672, 25Z1674-1679, 25Z1681, 25Z1683-1685, 25Z1688-1693, 25Z1695-1697, 25Z1669, 25Z1707, 25Z1709, 25Z1712, 25Z1713, 25Z1717, 25Z1718, 25Z1720, 25Z1722, 25Z1724, 25Z1733, 25Z1735, 25Z1736, 25Z1738, 25Z1741, 25Z1744, 25Z1754, 25Z1756, 25Z1761, 25Z1763, 25Z1777, 25Z1785, 25Z1788, 25Z1790-1792, 25Z1794, 25Z1795, 25Z1798-1800, 25Z1810, 25Z1813, 25Z1822, 25Z1825, 25Z1829, 25Z1831, 25Z1841-1843, 25Z1850, 25Z1855, 25Z1856, 25Z1869, 25Z1870, 25Z1872, 25Z1880, 25Z1883, 25Z1886, 25Z1891, 25Z1894-1904, 25Z1906, 25Z1916, 25Z1921, 25Z1923, 25Z1924, 25Z1926-1931, 25Z1934, 25Z1936, 25Z1938, 25Z1940, 25Z1942, 25Z1945, 25Z1955-1962, 25Z1965, 25Z1968, 25Z1969, 25Z1972, 25Z1975, 25Z1976, 25Z1979, 25Z1992-2002, 25Z2006, 25Z2017, 25Z2033, 25Z2034, 25Z2037, 25Z2040, 25Z2041, 25Z2044, 25Z2046, 25Z2048, 25Z2056, 25Z2065, 25Z2067-2070; 29Z881, 29Z887, 29Z893, 29Z894, 29Z899, 29Z902-904, 29Z908, 29Z910, 29Z912, 29Z913, 29Z918-923, 29Z930-931)

Parts Needed

Dealers will need to order parts for this Program.

32 - 3J1907 Seal
1 - 3J7354 Seal
7 - 2M9780 Seal
4 - 7N6806 Seal
4 - 4P0693 Clamp
1 - 4P5496 Manifold Assembly (RH)
1 - 4P5497 Manifold Assembly (LH)

Action Required

Remove the existing manifolds and seals. Replace them with the new 4P5496 Manifold Assembly (RH), 4P5497 Manifold Assembly (LH), and the new seals.

Replace the two sets of clamps on the front of the engine that fasten the crossover tubes to the engine. Replace these clamps with the new 4P0693 Clamps. Reuse the existing bolts and washers.


Fuel Injection Lines Group - Part 1 of 2


Fuel Injection Lines Group - Part 2 of 2

Owner Notification

Not Applicable

Service Claim Allowances

NOTE: This is a 7-hour job.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

NOTE: MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

Caterpillar Information System:

Product Support Program For Exhaust Valve Sticking On 1991 Model Year 3116 Truck Engines, 215 And 250 HP Only (2BK) Product Support Program For Exhaust Valve Sticking On 1991 Model Year 3116 Truck Engines, 215 And 250 HP Only (2BK)
Product Support Program For Improving Cold Start Combustion In Certain 3508, 3512, And 3516 Engines To Reduce Piston Seizures Product Support Program For Improving Cold Start Combustion In Certain 3508, 3512, And 3516 Engines To Reduce Piston Seizures
Blocks And Clamps Need To Be Installed To Support The Turbocharger Oil Supply Tube On Certain 3612 And 3616 Engines With Vertical Mounted Exhaust Piping Blocks And Clamps Need To Be Installed To Support The Turbocharger Oil Supply Tube On Certain 3612 And 3616 Engines With Vertical Mounted Exhaust Piping
PSP FOR INCREASING THE LUBRICATION TO THE VALVE TRAIN ON CERTAIN LOW SPEED 3406B GENERATOR SET, INDUSTRIAL, AND MARINE ENG INES - PS4632 - MAILED US AND CANADA, CACO, CFEL, MARINE TEPS, LIMITED COFA, LIMITED COSA PSP FOR INCREASING THE LUBRICATION TO THE VALVE TRAIN ON CERTAIN LOW SPEED 3406B GENERATOR SET, INDUSTRIAL, AND MARINE ENG INES - PS4632 - MAILED US AND CANADA, CACO, CFEL, MARINE TEPS, LIMITED COFA, LIMITED COSA
PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED BRAZIL PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED BRAZIL
PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS
Product Support Program For Repairing The Rear Power Take-Off On Certain 3306B Truck Engines Product Support Program For Repairing The Rear Power Take-Off On Certain 3306B Truck Engines
PSP FOR INSTALLING A NEW ENGINE SPEED SENSOR IN CERTAIN 3406B PEEC ENGINES - PS0547 - MAILED US AND CANADA, COFA, TRUCK TEPS PSP FOR INSTALLING A NEW ENGINE SPEED SENSOR IN CERTAIN 3406B PEEC ENGINES - PS0547 - MAILED US AND CANADA, COFA, TRUCK TEPS
PSP FOR INSTALLING A HIGHER CAPACITY AIR CLEANER GROUP ON CERTAIN HIGH PERFORMANCE 3412 MARINE ENGINES - PS4653 - MAILED US AND CANADA, CACO, CFEL, COSA, MARINE TEPS, LIMITED COFA PSP FOR INSTALLING A HIGHER CAPACITY AIR CLEANER GROUP ON CERTAIN HIGH PERFORMANCE 3412 MARINE ENGINES - PS4653 - MAILED US AND CANADA, CACO, CFEL, COSA, MARINE TEPS, LIMITED COFA
SERVICE LETTER SUPPLEMENT FOR JANUARY 30, 1991 SL - PS0483 - PSP FOR REPLACING THE 12 VOLT STARTER ON CERTAIN 3208 MARINE ENG INES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS SERVICE LETTER SUPPLEMENT FOR JANUARY 30, 1991 SL - PS0483 - PSP FOR REPLACING THE 12 VOLT STARTER ON CERTAIN 3208 MARINE ENG INES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 4, 1991 SL - PI3475 - PRIORITY - THE FUEL CONTROL HOUSINGS NEED TO BE REPLACED ON CER TAIN 3612 AND 3616 ENGINES - MAILED US AND CANADA, CACO, BRAZIL, CFEL, LIMITED COSA SERVICE LETTER SUPPLEMENT FOR FEBRUARY 4, 1991 SL - PI3475 - PRIORITY - THE FUEL CONTROL HOUSINGS NEED TO BE REPLACED ON CER TAIN 3612 AND 3616 ENGINES - MAILED US AND CANADA, CACO, BRAZIL, CFEL, LIMITED COSA
Product Support Program For Repairing A Failed Fuel Injector Sleeve Or Sleeve To Head Joint On Certain 3176 Truck Engines Product Support Program For Repairing A Failed Fuel Injector Sleeve Or Sleeve To Head Joint On Certain 3176 Truck Engines
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
PARTS STOCK ACTION ONLY - HYDRAULIC FLOW SWITCHES NEED TO BE REMOVED FROM PARTS STOCK - PI7264 - MAILED US AND CANADA, CACO, CO FA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - HYDRAULIC FLOW SWITCHES NEED TO BE REMOVED FROM PARTS STOCK - PI7264 - MAILED US AND CANADA, CACO, CO FA, BRAZIL, CFEL, COSA
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 24, 1991 SL - PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INS TALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 966R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 34 SERVICE LETTER SUPPLEMENT FOR FEBRUARY 24, 1991 SL - PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INS TALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 966R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 34
PARTS STOCK ACTION ONLY - 1R0710 FUEL FILTERS IN PARTS STOCK NEED TO BE INSPECTED FOR CORRECT THREAD SIZE - PI7266 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, TRUCK TEPS, MARINE TEPS, AGRICULTURE TEPS PARTS STOCK ACTION ONLY - 1R0710 FUEL FILTERS IN PARTS STOCK NEED TO BE INSPECTED FOR CORRECT THREAD SIZE - PI7266 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, TRUCK TEPS, MARINE TEPS, AGRICULTURE TEPS
PRIORITY - NEW PARTS NEED TO BE INSTALLED IN REAR CAM DRIVE GEAR GROUP ON CERTAIN 3516 LOW SPEED INDUSTRIAL AND MARINE ENG INES - PI3539 - MAILED US AND CANADA, CACO, CFEL, COSA - REVISED 11/91 PRIORITY - NEW PARTS NEED TO BE INSTALLED IN REAR CAM DRIVE GEAR GROUP ON CERTAIN 3516 LOW SPEED INDUSTRIAL AND MARINE ENG INES - PI3539 - MAILED US AND CANADA, CACO, CFEL, COSA - REVISED 11/91
Product Support Program For Cam Drive Gears, Shafts, And Sleeve Bearings In Rear Gear Train Of Certain 3500 Family Of Engines Product Support Program For Cam Drive Gears, Shafts, And Sleeve Bearings In Rear Gear Train Of Certain 3500 Family Of Engines
Product Support Program For Installing New Connecting Rod Bearings In Certain 3176 Truck Engines Product Support Program For Installing New Connecting Rod Bearings In Certain 3176 Truck Engines
Service Letter Supplement Service Letter Supplement
PARTS STOCK ACTION ONLY - 1R0734 OIL FILTERS NEED TO BE REMOVED FROM PARTS STOCK - PI7272 - MAILED US AND CANADA, CACO, CO FA, BRAZIL, CFEL, COSA, TRUCK TEPS, MARINE TEPS, AGRICULTURE TEPS PARTS STOCK ACTION ONLY - 1R0734 OIL FILTERS NEED TO BE REMOVED FROM PARTS STOCK - PI7272 - MAILED US AND CANADA, CACO, CO FA, BRAZIL, CFEL, COSA, TRUCK TEPS, MARINE TEPS, AGRICULTURE TEPS
Diagonal Struts On Pushframe Of Certain 623E Scrapers Need To Be Inspected For Fuel That Has Accumulated From A Cracked Fuel Tank Diagonal Struts On Pushframe Of Certain 623E Scrapers Need To Be Inspected For Fuel That Has Accumulated From A Cracked Fuel Tank
SERVICE LETTER EXTENSION FOR OCTOBER 8, 1990 SL - PSP FOR GOVERNOR SERVO PIN LOSS ON CERTAIN 3304, 3306, 3306B, 3406 AND 340 6B ENGINES - PS4531 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, TRUCK TEPS, MARINE TEPS, AGRICULTURE TEPS SERVICE LETTER EXTENSION FOR OCTOBER 8, 1990 SL - PSP FOR GOVERNOR SERVO PIN LOSS ON CERTAIN 3304, 3306, 3306B, 3406 AND 340 6B ENGINES - PS4531 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, TRUCK TEPS, MARINE TEPS, AGRICULTURE TEPS
SERVICE LETTER SUPPLEMENT FOR JUNE 20, 1990 SL - PSP FOR CYLINDER HEAD GASKET FAILURES ON CERTAIN (SEE PAPER COPY FOR APP LICABLE MODELS) - PS0453 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA SERVICE LETTER SUPPLEMENT FOR JUNE 20, 1990 SL - PSP FOR CYLINDER HEAD GASKET FAILURES ON CERTAIN (SEE PAPER COPY FOR APP LICABLE MODELS) - PS0453 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.