1999/03/01 Caterpillar


Optional 4-Pin Coolant Level Sensor {1395}

Usage:


3126B (7AS),
C-10 (3CS),
C-12 (2KS),
3406E (1MM, 2WS) Truck Engines

OEM truck manufacturers experienced a shortage of 4-pin coolant level sensors from January 31, 1999 to late February 1999. OEM's use these sensors in order to measure the coolant level in the radiator of the vehicle. The OEM's have approved two methods to overcome the shortage of coolant level sensors until coolant level sensors can be installed in the field.

The first method used by the OEM's is to program the Coolant Level Sensor parameter to "OFF" and terminate the harness connector with a sealed plug. The vehicles can then be reprogrammed at a later date when the sensor is installed.

Other truck manufacturers have elected to use a short circuit plug that not only seals the connection, but provides a connection between pins A and B and pins C and D. As a result the ECM will display the Coolant Level Status as "OK". However, should the plug become disconnected or an open circuit occur, a 111-02 Coolant Level Sensor Fault will become active. This can affect engine operation if the Engine Monitoring is programmed to Derate or Shutdown. The coolant level sensor will be installed, and the plug removed at a later date. The ECM will not require reprogramming.

All truck manufacturers have placed a warning sticker on the vehicle to inform the operator that the coolant level sensor is not functioning.

When working on a vehicle manufactured between January 1, 1999 and February 28, 1999 that has an active 111-02 Coolant Level Sensor Fault and does not have a coolant level sensor installed, be sure to check the wiring and connector plug for an open circuit.

Caterpillar Information System:

1999/02/01 Air Compressor Drive Gear Holding Tool Available{0700,1803}
1999/02/01 Installation Procedure For Hydraulic Electronic Unit Injector (HEUI) Oil Pump High Pressure Oil Line{1714}
1999/01/01 Use 144-0235 Belt Tension Gauge To Check Belt Tension{7461,1357}
1999/01/01 New Two-Piece Spool And Diaphragm For BrakeSaver Control Valve Now Used{1155}
1999/01/01 Caterpillar Driver Information Display (Cat ID) Version 2.0 Release For On-Highway Truck{1920}
1999/01/01 On-Highway Heavy Duty 1999 Model Year Truck Software Release{1920}
1999/01/01 On-Highway Heavy Duty 1999 Model Year Truck Electronic System{1900}
1999/01/01 Camshaft And Follower Lubricant Recommended During Rebuild And Assembly Of Engines{1210,1211}
1999/01/01 Electronic Technician (ET) Version 2.3 Update{1920}
1999/01/01 Electronic Controller Analyzer Programmer (ECAP) Truck SPM Version 2.3 Update{1920}
1998/12/01 Use 145-9342 Filter Crusher To Reduce Waste And Collect Oil{5720}
1998/12/01 Use 9U-5968 Hydrostatic Filter Group To Filter Contaminated Oil{5050,3200,3218}
1999/03/01 70-Pin Breakout "T" Harness For The ADEM 2000 Truck Engine ECM {1901}
1999/03/01 Troubleshooting Guide Corrections {0350}
1999/03/01 Use 145-5247 And 147-2675 Wear Sleeve Installer To Install Crankshaft Wear Sleeves {1202}
1999/03/01 Create And Save The ECM Customer Parameters List As A Back-Up {1901}
1999/03/01 Installing 1999 ADEM 2000 HD Engine Into Earlier ADEM II HD Engine Chassis {1901,1923}
1999/03/01 New Turbocharger And Software Used {1052}
1999/03/01 New O-Ring Seals For Unit Injector Sleeves {1125}
1999/03/01 Atmospheric Pressure Sensor Design Improvements {1901,1923}
1999/04/01 New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES® Replace All Standard Fuel Filters In February Of 1999{1261}
1999/04/01 Hydraulic Electronic Unit Injector (HEUI) Pump Service Tips{1714}
1999/04/01 Exhaust Brakes May Need To Be Modified Or Replaced{1093}
1999/04/01 New Valve Lifter Assemblies (Full Body Roller Follower) And New Lifter Guide Springs Used{1209}
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