1990/02/01 Caterpillar


Improvements Made To Water Pumps; New Groups/Parts Available For Certain Applications

Usage:


3406, 3406B Truck Engines

SUPPLEMENT: 06/00/90

TRUCK ENGINE NEWS, FEBRUARY 1990, PAGE 1, "Improvements Made To Water Pumps; New Groups/Parts Available For Certain Applications " for 3406, 3406B Truck Engines. Add the following to this article: The 9Y5647 Water Pump Group will NOT be serviced. Instead, the 9Y5646 Water Pump Group, 9Y5652 Adapter and 9M3786, 4K6804, 4F7387 Seals are required.

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A new nonmetallic impeller is used in the water pump groups. The hub of the impeller is chamfered to allow more phenolic impeller material (black or brown plastic) to surround the metal drive splines. See Illustrations 1 and 2. This helps eliminate early hour cure cracking, and reduces bond separation in extreme service applications. The part numbers of the improved water pump groups with nonmetallic impeller have not changed. The new 7C5479 Impeller (nonmetallic) is a direct replacement for the former 5N7438 Impeller which has been canceled. A larger 4M0347 Washer (3) may be substituted in the field for the standard 9M6527 Washer to improve the clamping load on the nonmetallic material of the 7C5479 Impeller. See Illustration 3.


Illustration 1. Comparison of former (left) and new (right) nonmetallic impellers.


Illustration 2. New nonmetallic impeller with chamfered hub.

A new 9Y5647 Water Pump Group is available that uses a 9Y5652 Adapter (cast iron) and 9Y5646 Pump Group. See Illustration 3. This adapter (1) may reduce cavitation erosion when the recommended ethylene-glycol mixture is not used in the cooling system. Coolant conditioner MUST always be used in the 3400 Family of Engines.

The new 9Y5646 Water Pump Group has a cast iron impeller (2). The 9Y5651 Impeller (cast iron) can be used in extreme load applications. The cast iron impeller is a solid iron casting which would eliminate hub separation as a possible problem.

NOTE: The 9Y5652 Cast Iron Adapter is not compatible with the 7C5479 Impeller because of possible vane to adapter interference.


Illustration 3. Location of cast iron impeller and adapter.

The new 9Y5647 and 9Y5646 Water Pump Groups are available for parts service. The 9Y5646 Water Pump Group is available as remanufactured 0R2856 Water Pump Group.

Caterpillar Information System:

1990/01/01 Separate Service Manual Microfiche Library Available For Engines Only
1990/01/01 New Cooling System Cleaner Available For All Engines
1990/01/01 New Head Gasket Used On 3306B Truck Engines
1990/01/01 Correct Throttle Linkage Adjustment
1990/01/01 New Valve Assembly And Washer Used In Fuel Transfer Pump Group
1989/12/01 List Of Service Publications
1989/12/01 New Turbocharger, Piston And Fuel Ratio Control Used
1989/12/01 Additional Information For Checking Valve Camshaft Timing
1989/12/01 New Camshaft And Lifter Kits Available For Slipper Type Cam Followers (Valve Lifters)
1989/11/01 Failures Of Unit Injector O-Ring Seals
1989/11/01 Electrostatic Painting And/Or Incorrect Welding Can Cause Permanent Damage To Electronic Control Module (ECM)
1989/11/01 Effective Dates, Serial Numbers And Features Of PEEC Personality Modules
1990/02/01 New Water Temperature Regulator Used
1990/02/01 Improved 1W2076 Cover Used In Fuel Ratio Control Group
1990/02/01 New Exhaust Manifold Stud Available
1990/02/01 Improved Head Gasket Used; Service Tips
1990/02/01 Resealing Engine Plugs And Fittings; New 5P3413 Pipe Sealant (with Teflon) Available
1990/02/01 Jacobs Announces Rework Program For Certain Engine Brake Control Modules On 3176 Truck Engines{1119}
1990/02/01 New Cat Truck Engine Service Brochures Available By Calling Toll-Free Number
1990/03/01 New Personality Modules Require New Service Program Modules
1990/03/01 Idle Shutdown Timer Used In Auxiliary Power Applications
1990/03/01 List Of Service Publications
1990/03/01 Changing Mounting Position Of 9F3099 And 302266 Magnetic Switches (Relays) May Extend Service Life
1990/03/01 New Hand-Held Microfiche Reader Available
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