1986/08/18 Caterpillar


New Duo-Cone Seal Groups Prevent Oil Transfer{4292,4278}

Usage:


768C, 772B, 776, 776B Tractors;
769C, 773B, 777, 777B, 785 Trucks

SUPPLEMENT: 03/09/87

SERVICE MAGAZINE; AUGUST 18, 1986; PAGE 6; "New Duo-Cone Seal Groups Prevent Oil Transfer." Disregard the first sentence of the second paragraph in the section, "Description Of Change." The correct information is given in the first sentence of the section, "Adaptable To."

--------------- END SUPPLEMENT ---------------

Description of Change: New Duo-Cone seal groups, with silicone rubber toric rings, are used in the service and parking brake groups on the above machines. The new seal groups are also used in the front wheel bearing compartments of 785 Trucks. The new seal groups will better prevent oil transfer between the brake cooling oil circuit and the final drive/differential/wheel bearing compartments.

The silicone rubber improves low and high temperature characteristics of the toric rings.


NOTICE

Use only the recommended weight CC, CD or CD TO-2 engine oil with silicone rubber toric rings. SAE 90 weight Extreme Pressure (gear) oil will cause silicone rubber toric rings to disintegrate. Mark final drive covers, differential case and front wheel bearing covers to indicate the use of CC, CD or CD TO-2 oil to prevent any accidental use of EP (gear) oil.


Adaptable To: The new Duo-Cone Seal Groups have a 15° ramp angle and are direct replacements for former seal groups with 15° and 8° ramp angles as shown in the chart.

The new silicone rubber toric rings are yellow in color and are a direct replacement for the former Buna-N (black) and Viton (blue) rubber toric rings used with former seal groups. The new toric rings cannot be used with earlier seal groups that have an 8° ramp angle. To use the new silicone rubber toric rings, seal groups with an 8° ramp angle must be replaced by a complete seal group that has a 15° ramp angle.

If repairs are made to the final drive group of a truck, replace any outer Duo-Cone Seal Group that has accumulated over 1000 hours of operation. Normal wear of the outer seal group will prevent "perfect" seal face alignment if the seals are reused. If the seals do not align correctly, leaks will develop.

When inspecting or making repairs to final drive groups or wheel bearings, carefully inspect the wheel bearings for signs of spalling which may indicate a lack of lubrication caused by the transfer of hydraulic oil from the brake cooling circuit. Replace any damaged wheel bearings and adjust bearing preload, as described in the Service Manual, so that the Duo-Cone Seal faces are in the correct position.

785 Trucks have oil cooled front brakes. If a massive failure of the front wheel bearings occurs, remember to clean the hydraulic tank and change all hydraulic system filters and screens.

Caterpillar Information System:

1986/08/18 Silicone Water Seal Available{1101}
1986/08/18 Avoid Oil Contact With New Water Passage Seals Used In Cylinder Head Groups{1100}
1986/08/18 New Turbine Housing Bolts Used{1065,1067}
1986/08/18 Inspection And Replacement Of Fluid Conductors{1274,1307,5057,7554}
1986/08/18 Seal Kits Available For Hydraulic Brake{4250,4292}
1986/08/18 Replace Certain Differential Carrier Assembly Cap Bolts{3258,3250}
1986/08/04 New Shaft Seal Prolongs Service Life Of Diaphragm In Brake And Diverter Valve Groups {4265}
1986/08/04 Injector Repair Kit Available For Parts Service Of Automatic Lubrication Group {7540}
1986/08/04 New Pressure Gauges (With Tonnage Scales) Available For Caterpillar Service Tool Manual And Electric Hydraulic Pumps {0770,0615,0616}
1986/08/04 New Tread Prevents Battery Movement {7257}
1986/08/04 New Limit Switches For Screed Jacks {8225}
1986/08/04 Nut Added To Reinforce Boom Pad Assembly {6504,6506}
1986/08/18 New Steering Metering Pump Group Used{4312}
1986/09/01 Bearing Information For SR4 Generators{4471}
1986/09/01 New Material Used For Disc In Valve Assemblies Of Fuel Transfer Pump Groups{1256}
1986/09/01 Inspection And Replacement Of Parts In The Portable Track Repair Groups{0729,4171}
1986/09/01 New Exhaust (Shuttle) Valve Assembly Used In Rotary Actuators, Lock-Up Clutch And Synchronizing Valve Groups, And Selector Valve Groups{3124,3152}
1986/09/01 New Spring Maintains Higher Lockup Clutch Pressure{3124}
1986/09/01 Hydraulic System Margin Pressure{5050}
1986/09/01 Do Not Strike Pin Ends To Loosen Sealed And Lubricated Track{4175}
1986/09/01 New 9W6370 Electronic Speed Switch Adapter Cable Available For Use With 8T5200 Signal Generator/Counter Group{0600}
1986/09/01 Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/08 New Bearings For Circle Beam And Blade Bracket Provide Longer Service Life{6154,5254}
1986/09/08 Product Support Literature For Military Machines{7567}
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