1980/04/14 Caterpillar


Dowtherm 209 Full-Fill Coolant{1350}

Usage:


All Engines

NOTE: This information is to be used in place of all earlier information about Dowtherm 209 Anti-freeze. Make a reference note in your copies of "Know Your Cooling System," Form SEBD0518, and the article "Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System" on Page 1 of the May 29, 1978 Service Magazine to see this article.

Dowtherm 209 has been changed from an anti-freeze concentrate (a solution to be mixed with water) to an anti-freeze coolant mixture known as Dowtherm 209 Full-Fill. This coolant is a mixture of 53% methoxy propanol and 47% deionized water plus corrosion inhibitors, and gives anti-freeze protection to a temperature of -34°C (-30°F). The corrosion inhibitor package is fully saturated (at a maximum solution) in the 53/47 ratio coolant mixture, so the addition of any product except Dowtherm 209 Full-Fill will decrease the amount of inhibitor available for system protection. For this reason, Dowtherm 209 Full-Fill can not be used with any of the corrosion inhibitors which are acceptable for Caterpillar Tractor Co. recommendations. Also, no corrosion inhibitor package is available from the Dow Chemical Company for addition to the coolant after a period of use.

Since no corrosion inhibitor can be added to cooling systems filled with Dowtherm 209 Full-Fill coolant, the recommendation is to drain, flush and fill the system with new coolant at intervals of 2000 SMU or one year, whichever comes first. Be sure your customers who use Dowtherm 209 Full-Fill coolant understand this recommendation. Dowtherm 209 Full-Fill will not be available from Caterpillar Tractor Co. as original factory coolant.

Dow Chemical Company recommendations for use of Dowtherm 209 Full-Fill are as follows:

... Thoroughly drain, clean and flush the complete system before Dowtherm 209 Full-Fill is installed. Be sure every part of the system is completely drained.

... Do not use Dowtherm 209 Full-Fill in systems that have dry chemical, chemically treated sissle cloth, or paper coolant filters.

... Use only Dowtherm 209 Full-Fill when coolant must be added to the system.

... Do not add water to the system.

... Do not add "Cootherm Cooling System Conditioner" to the system.

... Do not use in gasoline spark ignition engines.

... Do not use in units which are in a closed area that prevents a good flow and rapid change of air.

... Do not use in any vehicle (like buses, etc.) used for public transportation (the transport of persons).

... Do not mix with any other anti-freeze coolant.

Caterpillar Information System:

1980/04/14 Important: Use Only 12 Volts Direct Current To Boost Start 3208 Truck Engines Equipped With Exhaust Gas Recirculation Systems{1401,1453,1080}
1980/04/14 Repair Parts Now Available For 5S2801 Hose Press Group{0624}
1980/03/31 New Liner Seat Insert For No. 1 And No. 4 Cylinders Of D353 Engines{1217}
1980/03/31 Modification Of 5P1768 Pointer Assembly Necessary For Use On Some Fuel Injection Pump Housings{1253,0653}
1980/03/31 Use Correct Cord Assembly With Jacket Water Heaters{1383}
1980/03/31 Caution: Outboard Bearing Must Be Removed From Extended Shaft Of Front Power Takeoff Before The Engine Is Moved{3055}
1980/03/31 Remanufactured Short Blocks Are Available For Repairs Of Early 3406 Engines{1201,1101,1102}
1980/03/31 Replacement Pinion And Output Gear Available For Service Of Torque Multiplier{0614}
1980/03/31 6V2023 Flow Check Adapter Group Is Available{0651,0654}
1980/03/31 Use The 6V200 Hydraulic Wrench To Get Correct Torque Applications On Fasteners In Difficult Access Areas{0612,0623}
1980/03/24 Different Vibration Damper Now Used{1205}
1980/03/24 New Control Valve Body{1155,1159}
1980/04/14 Wrong Installation Of Oil Cooler Gasket Can Cause High Oil Temperatures{1378,1306}
1980/04/14 6V2040 Ratchet Adapter Available For Use With Torque Multipliers On Hydraulic Cylinder Repair Stands{0614,0622}
1980/04/21 Main And Connecting Rod Bearings With Cavitation Erosion Can Be Used Again{1230,1203,1219}
1980/04/21 New Filter Elements Are Available For "Fire Resistant Fluid" Hydraulic Systems{5068}
1980/04/21 Crankcase Capacity Increased And New Oil Level Gauges Used; Specifications For Conversion Of Existing Gauges{1318,1302}
1980/04/28 New 1N3270 Auxiliary Drive Group Available As Attachment{1165}
1980/04/28 Boring Machine, Adapter Groups And Sleeves Available For Repair Of Damaged Cylinder Blocks{0622,1201,1216}
1980/04/28 Use 6V3044 Polishing Belt For Crankshaft Reconditioning{0622,1202}
1980/05/05 New 6V2120 Spline Sprocket Improves Depth Control Of 5P4175 Boring Tool Group{0663}
1980/05/05 Changes To 9S240 Rack Position Tool Group; Revision To Special Instructions{0653,0374,1250}
1980/05/05 Improvements Made To Water Separator Groups{1263}
1980/05/05 Hardened Washers Now Used On Bolts For Fan Shroud{1353,1360}
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