R1700G LH.D. MACHINE SYSTEMS Caterpillar


Diverter Valve (Ride Control) - Assemble

Usage:

Assembly Procedure

NOTE: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.

NOTE: Check the condition of all O-ring seals and of all parts. If any components are worn or damaged, use new parts for replacement.

NOTE: Lubricate all parts with clean hydraulic oil during assembly.

1. Install the O-ring seals in two covers (26). Install two covers (26), four half flanges (24), eight bolts (25) and the washers on the diverter valve body.

2. Install two O-ring seals (23) in the diverter valve body.

3. Install the O-ring seals on fittings (21) and (22). Install fittings (21) and (22) in the diverter valve body.

4. Install spring (19) and two retainers (20) on spool (18).

5. Install spool assembly (18) in the diverter valve body.

6. Install the O-ring seal on plug (17). Install plug (17) in the diverter valve body.

7. Install O-ring seal (16) in housing (15).

8. Install housing (15) and four bolts (14) on the diverter valve body.

9. Install the O-ring seal on fitting (13). Install fitting (13) in housing (15).

10. Install O-ring seal (8), O-ring seal (9), backup ring (10), O-ring seal (11) and backup ring (12) on cartridge (7).

11. Install cartridge (7) in the diverter valve body. Tighten cartridge (7) to a torque of 24 ± 3 N·m (18 ± 2 lb ft).

12. Install coil assembly (5), locknut (6) and the washer on the cartridge. Tighten locknut (6) to a torque of 2.8 ± .05 N·m (25 ± .50 lb inch).

13. Install bolt (4) and the washer in the diverter valve body, as shown.

14. Install the O-ring seals in manifolds (2) and (3). Install manifolds (2) and (3), and hose assembly (1) on the diverter valve.

End By:

a. Install the ride control diverter valve. Refer to Disassembly and Assembly, "Diverter Valve (Ride Control) - Install" for the machine that is being serviced.

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