R1700G LH.D. HYDRAULIC SYSTEMS Caterpillar


Main Control Valve

Usage:

SMCS Code: 5051-MV

(1) 104-6183 Springs (outer)

Length under test force ... 51.00 mm (2.008 inch)

Test force ... 1160 ± 92 N (260 ± 21 lb)

Free length after test ... 63.00 mm (2.480 inch)

Outside diameter ... 51.53 mm (2.029 inch)

(2) 3G-8991 Springs (inner)

Length under test force ... 43.37 mm (1.708 inch)

Test force ... 111 ± 6 N (25 ± 1 lb)

Free length after test ... 75.05 mm (2.955 inch)

Outside diameter ... 25.79 mm (1.015 inch)

(3) 7S-8491 Springs for load check valves

Length under test force ... 25.4 mm (1.00 inch)

Test force ... 19.17 ± 1.56 N (4.309 ± .351 lb)

Free length after test ... 41.1 mm (1.62 inch)

Outside diameter ... 30.18 mm (1.188 inch)

(4) 1J-8960 Spring for the make-up valve

Length under test force ... 64.92 mm (2.556 inch)

Test force ... 12.4 ± 1.0 N (2.8 ± .2 lb)

Free length after test ... 82.6 mm (3.25 inch)

Outside diameter ... 28.58 mm (1.125 inch)

(5), (6) Torque to install the line relief valves ... 65 ± 5 N·m (48 ± 4 lb ft)

(7) Torque to install the main relief valve ... 110 ± 10 N·m (80 ± 7 lb ft)

(8) Bolts

To tighten the main control valve mounting bolts, use the procedure that follows:

1. Tighten the three bolts to the following torque ... 40 ± 7 N·m (30 ± 5 lb ft)

2. Tighten the three bolts again to the following torque ... 105 ± 20 N·m (75 ± 15 lb ft)

Spool Centering Springs for Lift and Tilt Control Valves

(1) 1U-0470 Shim

Thickness of one shim ... 0.178 mm (.0070 inch)

1U-0471 Shim

Thickness of one shim ... 0.508 mm (.0200 inch)

(2) Spring

(3) Retainers

NOTE: A 1U-0471 Shim (1) must be in contact with spring (2). Use the required number of shims to achieve a torque of 290 ± 10 N·m (210 ± 7 lb ft) with the retainers and springs at 75.00 ± 0.10 mm (2.953 ± .004 inch).

Caterpillar Information System:

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AUTODIG SYSTEM Systems Operation
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