PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES
Usage:
REBE9959-02
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| 11Sep2013 |
| (Revised 21Feb2014) |
U-412
A-281
D-341
O-344
TM-11
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES |
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| 1252 1254 1261 | PI10941 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10941" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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| NOTE: | This Revised Service Letter replaces the 11Sep2013 (Revised 14Feb2014) Service Letter. Changes have been made to the Affected Product. |
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PROBLEM
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| The 9G-2653 Fuel Hose needs to be replaced on certain 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, and 3516C Engines. The existing Fuel Hose may rupture. A fuel leak may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3508B | S2A00144-00171 S2B00587-00608, 611-612, 614, 616-649, 651-654, 656-705, 708, 712-719, 723-732, 734, 736, 741-756, 759-775, 780-789 S2D00253-00266 S2E00739-00811, 813-837 S2F00124-00125 |
| 3508C | TTA00242, 244, 246, 249-250, 253, 255, 257-260, 263-270 TTB00356-00359, 361-369, 371-372, 374-379, 382, 385-408, 410-428, 430-438, 440-442, 445-462 |
| 3512B | MKH00248-00262 S2G00191, 197-199, 202-222, 230-234, 240-244, 248-252, 276, 282-283, 288-289, 311-312, 317-318 S2H00397-00553 S2J00581-00585, 588, 590, 593-594, 596-602, 605-618, 620, 623-631, 633, 637-654, 657-705, 707-754 S2K00312-00324, 326-357 S2L00777-00936 S2M00190-00202 S2N00129 |
| 3512C | E3W00200-00208, 210-214, 217-219, 232-233 E3X00201-00202, 205-206, 209-211, 214, 216, 219-220, 223-224, 226, 229-230, 232, 238, 240, 242, 244-247 E3Y00200-00211 LLB00112-00120 SLM00128-00272, 275 TTC00303, 306-308, 310-312, 314-315, 317-318, 320-344, 346-384, 386-387, 389-396, 399-415, 417-421, 423, 426-432, 434 TTE00201-00202 TTF00259-00272, 276-277, 279-285, 287, 289-314, 319-333, 335, 337-366, 368, 372-401, 404-431 TTG00212-00237, 239-241, 243-260 |
| 3512C HD | T3R00200-00201 |
| 3516B | PAG00293-00378, 381-436, 438-480 S2P00199-00247 S2R00522-00547, 549-708 S2S00433-00491 S2T00107, 109-111 S2W00126-00138 S2X00994-01141, 1143, 1145-1672, 1674-1676 S2Y00111-00116 |
| 3516B HD | S2Z00320-00432 |
| 3516C | E3Z00200-00201 JTS00110-00242 PES00242-00266, 273-278, 282-308, 310-334, 340-341, 343-389, 391-417 TTD00298-00300, 302, 305-306, 308, 310-315, 317-321, 323-328, 330-331, 333-335, 337-340, 342-344, 346-349, 351-352, 354-355 TTH00213-00229, 231-337 TTJ00247-00250, 258-259, 264-267, 269-275, 281-292, 294-317 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 3790210 | HOSE AS-FUEL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Refer to the attached Rework Procedure. |
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OWNER NOTIFICATION
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| Owners in the following countries will receive the attached Owner Notification: US Canada Australia New Zealand |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job | |||||
| For multiple engines that are serviced in a single vessel, please reference the other engine serial numbers in the claim story. For before failure claims, please reference the after failure sister vessel engine serial number in the claim story. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| EXAMPLE COPY OF OWNER NOTIFICATION XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES MODELS INVOLVED - 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, 3516C Dear Cat Product Owner: The 9G-2653 Fuel Hose needs to be replaced on the products listed below. The existing 9G-2653 Fuel Hose may rupture. A fuel leak may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed. Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information. Please refer the dealer to their Service Letter dated 11Sep2013 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 11Sep2013 Service Letter |
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| Before beginning the following Rework Procedure, please review the safety information in the Operation and Maintenance Manual. 1.) Drain any fuel from the engine. 2.) Remove the 9G-2653 Fuel Hose Assembly. 3.) It is necessary to remove the 5P-8228 Flared Reducer from each end of the 9G-2653 Fuel Hose Assembly. 4.) Rotate the 90 degree elbow in Image1.1.1 approximately 45 degrees upward to it's new position, as shown in Image1.1.2. 5.) Final installation must not have any contact with the other hoses or other parts. |
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| Image1.1.1 |
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| Image1.1.2 |
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