PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN CLAMPS AND ADAPTERS IN THE AIR SHUT-OFF GROUP ON CERTAIN 18 INDUSTRIAL ENGINES Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN CLAMPS AND ADAPTERS IN THE AIR SHUT-OFF GROUP ON CERTAIN 18 INDUSTRIAL ENGINES

Usage:

REBE9781-00

28Jun2013


U-274

 

Safety

  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN CLAMPS AND ADAPTERS IN THE AIR SHUT-OFF GROUP ON CERTAIN 18 INDUSTRIAL ENGINES

1078
PI10934
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI10934" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10934" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.



PROBLEM

The 3590824/">359-0824 Adapter needs to be replaced on certain 18 Industrial Engines. The existing 3590824/">359-0824 Adapter can leak preventing engine shut down. Failure of the adapter may result in a risk of personal injury or death.

AFFECTED PRODUCT

Model Identification Number
C18  BDN01179, 1203, 1205-1207, 1209-1210, 1245-1248, 1250-1264, 1266-1274, 1278, 1280-1292, 1314-1315, 1343-1346, 1348-1355, 1395-1403, 1405-1407, 1409-1421, 1432-1435

PARTS NEEDED

Qty

Part Number Description
2 2840671 CLAMP-V-BAND
1 3590824 ADAPTER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the attached Rework Procedure.

OWNER NOTIFICATION

Owners in the following countries will receive the attached Owner Notification:
US
Canada
Australia
New Zealand

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN CLAMPS AND ADAPTERS IN THE AIR SHUT-OFF GROUP ON CERTAIN 18 INDUSTRIAL ENGINES

MODELS INVOLVED - C18

Dear Cat Product Owner:


The 3590824/">359-0824 Adapter needs to be replaced on the products listed below. The existing adapter can leak preventing engine shut down. In conjunction with other factors or circumstances, failure of the adapter may result in a risk of personal injury or death. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product, please contact your local Cat dealer so that our records can be updated.

You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information.

Please refer the dealer to their Service Letter dated 28Jun2013 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.



Caterpillar Inc.

Identification #(s)



Attached to 28Jun2013 Service Letter


Rework Procedure


 
Ensure that all safety information, warnings, and instructions are read and understood before this service procedure is performed.

1. Replace the 3590824/">359-0824 Adapter and 284-0671 Clamps in the following air shut off groups as shown in Image 1.1.1:

353-7148 Shutoff Gp. - Air
353-7150 Shutoff Gp. - Air

2. Orientate the clamps to 90 degrees +/- 10 degrees.

3. Tighten the clamps to 8.5 +/- 2 Nm.
Image1.1.1
 
 

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