PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER ON CERTAIN G3520C, AND G3520E GENERATOR SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER ON CERTAIN G3520C, AND G3520E GENERATOR SETS

Usage:

REBE9761-01

02Jul2013
(Revised 16Jul2013)


U-287
A-195
D-245
O-245

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER ON CERTAIN G3520C, AND G3520E GENERATOR SETS

1205
PS52475
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52475" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 02Jul2013 Service Letter. Changes have been made to the Service Claim Allowances.


TERMINATION DATE

31Jul2015

PROBLEM

The existing damper can fail on certain G3520C, and G3520E Generator Sets operating at 1500 RPM. If the existing damper fails it can leak engine oil outside the damper.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
G3520C GZB00201-00231, 233-249

GZN00686-00873

LGS00154-00176

RLP00181-00261
*******Group  2*******
G3520E GZE00110-00239

GZH00111-00167

HAL00100-00102

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 1178801 SEAL-O-RING
1 3242702 SEAL
1 4287539 DAMPER GP-BASIC
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 6% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 1178801 SEAL-O-RING
1 3242702 SEAL
1 4287539 DAMPER GP-BASIC
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 6% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the Disassembly and Assembly, RENR5980, "Vibration Damper - Remove and Install".

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-8001 hrs,
13-24 mo 
70.0%
70.0%
0.0%
0.0%
30.0%
30.0%
8002-15000 hrs,
25-40 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
15001-20000 hrs,
41-50 mo 
20.0%
20.0%
0.0%
0.0%
80.0%
80.0%
 NOTE: This is a 3.0-hour job for Group 1

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.


Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-8001 hrs,
13-24 mo 
70.0%
70.0%
0.0%
0.0%
30.0%
30.0%
8002-15000 hrs,
25-40 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
15001-20000 hrs,
41-50 mo 
20.0%
20.0%
0.0%
0.0%
80.0%
80.0%
 NOTE: This is a 3.0-hour job for Group 2

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SEISMIC CERTIFICATION LABEL ON CERTAIN ENCLOSED C27 AND C32 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SEISMIC CERTIFICATION LABEL ON CERTAIN ENCLOSED C27 AND C32 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 339-3161 WATER LINES GROUP ON CERTAIN G3508B ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 339-3161 WATER LINES GROUP ON CERTAIN G3508B ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE 430-9949 PRELUBE SOLENOID VALVE ON G3508, G3508B, G3512, G3512B, G3516, G3516B, AND G3520B PETROLEUM ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE 430-9949 PRELUBE SOLENOID VALVE ON G3508, G3508B, G3512, G3512B, G3516, G3516B, AND G3520B PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER SYSTEM ON CERTAIN C7.1 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER SYSTEM ON CERTAIN C7.1 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE AIR SHUTOFF SOLENOID ON CERTAIN C15 PETROLEUM ENGINES PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE AIR SHUTOFF SOLENOID ON CERTAIN C15 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN MOTOR ON CERTAIN PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN MOTOR ON CERTAIN PM3516 POWER MODULES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RATING LABEL ON CERTAIN 3512C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RATING LABEL ON CERTAIN 3512C GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE GROUND STRAP ON THE DOSING CABINET ON CERTAIN 3516C GENERATOR SETS, AND 3516C HD GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE GROUND STRAP ON THE DOSING CABINET ON CERTAIN 3516C GENERATOR SETS, AND 3516C HD GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING A BRACKET FOR THE SEPARATE CIRCUIT AFTERCOOLER TUBES ON CERTAIN 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING A BRACKET FOR THE SEPARATE CIRCUIT AFTERCOOLER TUBES ON CERTAIN 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REMOVING THE INPUT NEUTRAL CABLE AND NEUTRAL-TO-GROUND BOND OF THE INPUT/BYPASS AUTO-TRANSFORMER ON CERTAIN UPSB130 UNINTERRUPTIBLE POWER SUPPLY UPS BATTERIES PRODUCT SUPPORT PROGRAM FOR REMOVING THE INPUT NEUTRAL CABLE AND NEUTRAL-TO-GROUND BOND OF THE INPUT/BYPASS AUTO-TRANSFORMER ON CERTAIN UPSB130 UNINTERRUPTIBLE POWER SUPPLY UPS BATTERIES
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED SOFTWARE ON CERTAIN G3304B, AND G3306B ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED SOFTWARE ON CERTAIN G3304B, AND G3306B ENGINES
PRODUCT SUPPORT PROGRAM FOR REMOVING THE LOCAL TERMINATING RESISTOR OUT OF THE DOSING CABINET AND POSSIBLY INSTALLING A DOSING PUMP FILM ON CERTAIN 3516C, AND 3516C HD GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REMOVING THE LOCAL TERMINATING RESISTOR OUT OF THE DOSING CABINET AND POSSIBLY INSTALLING A DOSING PUMP FILM ON CERTAIN 3516C, AND 3516C HD GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PLATFORM GP-POWERED STAIRWAY ON CERTAIN OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE PLATFORM GP-POWERED STAIRWAY ON CERTAIN OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN CLAMPS AND ADAPTERS IN THE AIR SHUT-OFF GROUP ON CERTAIN 18 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN CLAMPS AND ADAPTERS IN THE AIR SHUT-OFF GROUP ON CERTAIN 18 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING HEAT SHIELDS ON CERTAIN 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING HEAT SHIELDS ON CERTAIN 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR LINES GROUP ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR LINES GROUP ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING FUEL SYSTEM HARDWARE AND UPDATING SOFTWARE ON CERTAIN C175-16 AND C175-20 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR UPDATING FUEL SYSTEM HARDWARE AND UPDATING SOFTWARE ON CERTAIN C175-16 AND C175-20 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRECOOLER HOSE ON CERTAIN C18 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRECOOLER HOSE ON CERTAIN C18 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRIMARY AND SECONDARY THROTTLE CIRCUITS ON CERTAIN C32 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRIMARY AND SECONDARY THROTTLE CIRCUITS ON CERTAIN C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE HYDRAULIC OIL LEVEL SENSOR ON CERTAIN PCS360 THREE60 PRECISION CONTROL SYSTEMS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE HYDRAULIC OIL LEVEL SENSOR ON CERTAIN PCS360 THREE60 PRECISION CONTROL SYSTEMS
PRODUCT SUPPORT PROGRAM FOR REPLACING EMISSIONS LABELS ON CERTIAN REMAN C4.4 AND C6.6 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING EMISSIONS LABELS ON CERTIAN REMAN C4.4 AND C6.6 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR VERIFYING THE K3 BREAKER RECHARGE PARAMETER IS SET TO RECHARGE ON CLOSE "0" ON CERTAIN UPS 500G, AND UPS 600G UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR VERIFYING THE K3 BREAKER RECHARGE PARAMETER IS SET TO RECHARGE ON CLOSE "0" ON CERTAIN UPS 500G, AND UPS 600G UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 201-0739 STATIC SWITCH THERMISTOR CABLE ASSEMBLY ON CERTAIN UPS 250, UPS 300, UPS 301, UPS 500G, UPS 600G, 1000Z UPS, AND 1200Z UPS UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 201-0739 STATIC SWITCH THERMISTOR CABLE ASSEMBLY ON CERTAIN UPS 250, UPS 300, UPS 301, UPS 500G, UPS 600G, 1000Z UPS, AND 1200Z UPS UNINTERRUPTIBLE POWER SUPPLIES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.