PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES
Usage:
REBE9759-00
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| 17Jun2013 |
U-260
A-173
D-221
O-223
TM-9
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| Priority | PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES |
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| 1408 1453 | PI32183 |
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| NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI32183" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32183" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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COMPLETION DATE |
TERMINATION DATE |
| 31Dec2013 | 30Jun2014 |
PROBLEM
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| The starter motor wiring needs to be reworked on certain 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, and 3516C Marine Engines. The existing wiring engages only one of two engine starters. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3508B | S2A00165-00166 S2B00771-00773 S2E00815-00816 |
| 3508C | TTA00261 TTB00416-00419 |
| 3512B | S2H00509-00516 S2J00734 S2L00913-00916 |
| 3512C | E3X00228-00230 SLM00205 TTC00422-00426 TTF00385-00386 TTG00230-00232 |
| 3516B | PAG00472-00473 S2S00484, 486-487 S2X01530-01545, 1547, 1549, 1551, 1553 |
| 3516B HD | S2Z00429 |
| 3516C | JTS00155-00157 PES00370-00374 TTH00253 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 3T5433 | WIRE AS |
| 1 | 5P4571 | TERMINAL |
| 3 | 5P5677 | WIRE-ELECTRICAL |
| 3 | 6V2689 | TUBE-SHRINKABLE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Refer to the attached Rework Procedure. |
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OWNER NOTIFICATION
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| Owners in the following countries will receive the attached Owner Notification: US Canada |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job | |||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| EXAMPLE COPY OF OWNER NOTIFICATION XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES MODELS INVOLVED - 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, 3516C Dear Cat Product Owner: The starter motor wiring needs to be reworked on certain 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, and 3516C Marine Engines. The existing wiring engages only one of two engine starters. You will not be charged for the service performed. Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 17Jun2013 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to 17Jun2013 Service Letter |
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| Ensure that all safety information, warnings, and instructions are read and understood before this service procedure is performed. Terminal 4 on the SMMS2 and PPR1 is located behind, opposite of terminal 3 that is shown in Image 1.1.1. |
 |
| Image1.1.1 |
| Remove wire G229-P17 BK-18 that runs from ECM P-C1 pin _A to SMMS2 terminal 4. Refer to Image1.2.1. |
 |
| Image1.2.1 |
| Add wire D229-P60 BK-18 from PPR1 terminal 4 to SMMS2 terminal 4. Refer to Image1.3.1. Note: Use 6V-2690 Heat Shrink after crimping the new terminals to prevent accidental shorting. |
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| Image1.3.1 |
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