PRODUCT SUPPORT PROGRAM FOR INSTALLING A WATER IN FUEL SENSOR MODULE ON CERTAIN C175-16 MARINE ENGINES, AND C175-16 PETROLEUM ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING A WATER IN FUEL SENSOR MODULE ON CERTAIN C175-16 MARINE ENGINES, AND C175-16 PETROLEUM ENGINES

Usage:

REBE9569-00

19Apr2013


U-159
D-138
O-140

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING A WATER IN FUEL SENSOR MODULE ON CERTAIN C175-16 MARINE ENGINES, AND C175-16 PETROLEUM ENGINES

1261 1439 5945
PS43891
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43891" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Apr2015

PROBLEM

The existing water in fuel sensors are not capable of detecting water present in the primary fuel filters without the use of an amplifier.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C175-16  P6L00122-00141, 146-150, 1000-1014
*******Group  2*******
C175-16 M6B00100-00103, 1000-1001

P6L00103, 105-107, 112-121, 142-145, 151-160

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 6V2410 SCREW-WASHER HD
1 2045593 RELAY
1 4228823 AMPLIFIER AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 4227142 PANEL GP-ELEK
1 4228822 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-20000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-20000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
1) Remove jumper and upper terminal block identification, see Image 1.1.1.
Image1.1.1
 
2) Move wires so that FDS 1-A and FDS 2-A are in upper terminal block and brown (998) and MPD-WH are in lower terminal block, see Image 1.2.1.
Image1.2.1
 
3) Install 204-5593 relay with Normally Open contacts, see Image 1.3.1.

4) Using two self tapping sheet metal screws, secure Water In Fuel (WIF) module to panel, see Image 1.3.1.

5) Connect terminal block 95 to relay contact 11.

6) Remove gray wire (C492) from terminal block 97 and connect to relay contact 14.

7) Connect green wire #1 of WIF module to terminal block 97.

8) Connect green wire #2 of WIF module to upper terminal block 95.

9) Connect orange wire of WIF module to relay coil A1.

10) Connect relay coil A2 to terminal block 65 or 67 (Aux 2 -).

11) Connect red wire of WIF module to terminal block 53 or 55 (Aux 2 +).

12) Connect black wire of WIF module to block 65 or 67 (Aux 2 -).
Image1.3.1
 
Wiring Diagram for completed amplifier installation in GMS 3.0 panel.
Image1.4.1
 
 
Group Number 2  
 
1) Mount 422-7142 Panel Group in suitable location, but within reach of 422-8822 Harness, see Image 2.1.1.
Image2.1.1
 
2) Connect 422-8822 Harness to Panel Group and Water In Fuel sensors, see Image 2.2.1.
Image2.2.1
 
3) Connect 24VDC power to terminal blocks marked 24V + and 24V - inside Panel Group.

4) Connect Machinery Space Alarm Panel or other auxiliary warning panel using relay contacts Normally Open (NO) or Normally Closed (NC), and Common (COMM).
 
 

Caterpillar Information System:

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