PRODUCT SUPPORT PROGRAM FOR REWORKING THE THROTTLE ON CERTAIN CG137-08, AND CG137-12 ENGINES Caterpillar

PRODUCT SUPPORT PROGRAM FOR REWORKING THE THROTTLE ON CERTAIN CG137-08, AND CG137-12 ENGINES

Usage:

REBE9536-00

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26Jul2013

U-335

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*Before/After*	PRODUCT SUPPORT PROGRAM FOR REWORKING THE THROTTLE ON CERTAIN CG137-08, AND CG137-12 ENGINES
1265 1266		PS43969

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NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43969" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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TERMINATION DATE

31Jul2015

PROBLEM

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The existing throttle can fail on certain CG137-08, and CG137-12 Engines. If the existing throttle fails it will require replacement.

AFFECTED PRODUCT

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Model	Identification Number
*****Group 1*****
CG137-12	WRX00101-00122

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*****Group 2*****
CG137-8	WWF00102-00110

PARTS NEEDED

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Qty	Part Number	Description
*****Group 1*****
1	0L2070	BOLT
1	2T2305	ELBOW
2	5M2894	WASHER-HARD
1	5P9297	CLIP-LOOP
1	6V3265	CLIP
3	6V8397	SEAL-O-RING-ORFS
1	6V9850	ADAPTER-ELBOW
1	8C6868	ADAPTER-STR
1	0321267	ADAPTER-STR
1	0321268	ADAPTER-ELBOW
1	1195708	CLIP-LOOP
1	1732087	SPACER
2	2053930	ADAPTER AS-STR
1	3378842	ACTUATOR GP-GOV
1	3778842	TUBE AS
1	4229089	TUBE AS
1	4229090	TUBE AS
1	4229091	TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 2*****
1	0L2070	BOLT
3	0S1594	BOLT
1	2T2305	ELBOW
6	5M2894	WASHER-HARD
2	5P9297	CLIP-LOOP
1	6V3265	CLIP
3	6V8397	SEAL-O-RING-ORFS
1	6V9850	ADAPTER-ELBOW
1	8C6868	ADAPTER-STR
2	9S8752	NUT-FULL
1	0321267	ADAPTER-STR
1	0321268	ADAPTER-ELBOW
2	2053930	ADAPTER AS-STR
1	2065017	SPACER
1	3378842	ACTUATOR GP-GOV
1	3778842	TUBE AS
1	4229083	TUBE AS
1	4229086	TUBE AS
1	4229087	TUBE AS
1	4258515	BRACKET
1	4365662	SOFTWARE GP-ELEK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the actuator, and install the water lines.
For CG137-08 Engines only, update the software.
Refer to Special Instruction, REHS7879, "Installation of Coolant Lines for the Throttle Actuator on CG137 Engines".

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 1*****
0-24000 hrs, 0-24 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 3.0-hour job for Group 1

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 2*****
0-24000 hrs, 0-24 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%