PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS ON CERTAIN C32 MARINE ENGINES
Usage:
REBE9488-00
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10Dec2013 |
U-620
A-429
D-508
O-519
TM-14
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After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS ON CERTAIN C32 MARINE ENGINES |
|
1239 | PS52571 |
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NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52571" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
31Dec2015 |
PROBLEM
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The existing pistons can fail on certain C32 Marine Engines. If the existing piston fails it can cause high blow-by and oil consumption. |
AFFECTED PRODUCT
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Model | Identification Number |
*******Group 1******* | |
C32 | RNC02180-03198 RNZ00101-00158, 160, 162-181, 183-189, 191-220, 222-223, 225-231, 233-250, 252-253, 255-261, 263-270, 272-274, 276-294, 296-304, 306-355 T3T00101-00213, 215-381, 383 |
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*******Group 2******* | |
C32 | RND00102-00103, 113, 143, 146, 270-271, 276 RNX00307 RNY00836, 886, 891 |
PARTS NEEDED
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Qty |
Part Number | Description |
*******Group 1******* | ||
2 | 1R1808 | FILTER-LUBE |
48 | 3E6772 | SEAL-WATER |
4 | 3E6773 | SEAL-O RING |
4 | 3P0655 | SEAL-O-RING |
2 | 5E8771 | SEAL-O-RING |
2 | 5F3999 | SEAL-O RING |
4 | 5P8356 | SEAL-O-RING |
4 | 5S9134 | SEAL-O-RING |
8 | 6K6307 | SEAL-O-RING |
4 | 6L7817 | SEAL-O-RING |
2 | 6V3250 | SEAL-O-RING |
4 | 6V4589 | SEAL-O-RING |
2 | 6V5063 | SEAL-O-RING |
2 | 6V5064 | SEAL-O-RING |
4 | 6V6609 | SEAL-O-RING |
2 | 6V9027 | SEAL-O-RING |
4 | 7L4773 | SEAL-O-RING |
2 | 7M7273 | GASKET-TURBO |
2 | 8C3089 | SEAL-O-RING |
8 | 8T0315 | SEAL-O-RING-ORFS |
4 | 8T1703 | SEAL-O RING |
12 | 9L5854 | BAND-FILLER |
2 | 9M9647 | SEAL-O-RING |
12 | 9X7317 | SEAL-FUEL SYSTEM |
2 | 0619456 | SEAL-O-RING |
8 | 1090076 | SEAL-O-RING |
24 | 1090092 | SEAL-O-RING |
4 | 1121102 | SEAL-O-RING |
4 | 1123540 | SEAL-O-RING |
4 | 1144427 | SEAL-O-RING |
4 | 1178801 | SEAL-O-RING |
4 | 1262702 | SEAL-INTEGRAL |
12 | 1501156 | BOLT - OIL JET |
12 | 1550809 | SEAL-LINER |
12 | 1550810 | SEAL-LINER |
12 | 1552793 | SEAL-LINER |
12 | 1807350 | PIN-PISTON |
4 | 1986068 | SEAL-INTEGRAL |
4 | 2054831 | SEAL-O-RING |
2 | 2147568 | SEAL-O-RING-STOR |
2 | 2226456 | SEAL |
6 | 2247506 | SEAL-ISOLATION |
2 | 2253099 | GASKET-CYL HEAD |
2 | 2253101 | GASKET-PLATE |
2 | 2265613 | GASKET |
24 | 2302569 | RETAINER - PIN |
12 | 2303728 | SEAL-FUEL SYSTEM |
12 | 2303775 | SEAL-FUEL SYSTEM |
4 | 2314708 | SEAL-O-RING |
12 | 2323226 | BEARING-ROD |
12 | 2323232 | ROD AS-CONN |
2 | 2361525 | SEAL AS |
2 | 2388709 | GASKET |
2 | 2418156 | GASKET |
12 | 2465659 | RING-PISTON-OIL |
12 | 3445153 | RING-PISTON |
12 | 3492568 | RING-PISTON-TOP |
12 | 3556043 | TUBE AS-OIL JET |
12 | 3908763 | BODY AS-PISTON |
1 | SEALANT | LOCTITE 5923 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 2******* | ||
2 | 1R1808 | FILTER-LUBE |
48 | 3E6772 | SEAL-WATER |
4 | 3E6773 | SEAL-O RING |
4 | 3P0655 | SEAL-O-RING |
2 | 5E8771 | SEAL-O-RING |
2 | 5F3999 | SEAL-O RING |
4 | 5P8356 | SEAL-O-RING |
4 | 5S9134 | SEAL-O-RING |
8 | 6K6307 | SEAL-O-RING |
4 | 6L7817 | SEAL-O-RING |
2 | 6V3250 | SEAL-O-RING |
4 | 6V4589 | SEAL-O-RING |
2 | 6V5063 | SEAL-O-RING |
2 | 6V5064 | SEAL-O-RING |
4 | 6V6609 | SEAL-O-RING |
2 | 6V9027 | SEAL-O-RING |
4 | 7L4773 | SEAL-O-RING |
2 | 7M7273 | GASKET-TURBO |
2 | 8C3089 | SEAL-O-RING |
8 | 8T0315 | SEAL-O-RING-ORFS |
4 | 8T1703 | SEAL-O RING |
12 | 9L5854 | BAND-FILLER |
2 | 9M9647 | SEAL-O-RING |
12 | 9X7317 | SEAL-FUEL SYSTEM |
12 | 20R0194 | CYLINDER PACK AS |
2 | 0619456 | SEAL-O-RING |
8 | 1090076 | SEAL-O-RING |
24 | 1090092 | SEAL-O-RING |
4 | 1121102 | SEAL-O-RING |
4 | 1123540 | SEAL-O-RING |
4 | 1144427 | SEAL-O-RING |
4 | 1178801 | SEAL-O-RING |
4 | 1262702 | SEAL-INTEGRAL |
12 | 1501156 | BOLT - OIL JET |
12 | 1550809 | SEAL-LINER |
12 | 1550810 | SEAL-LINER |
12 | 1552793 | SEAL-LINER |
4 | 1986068 | SEAL-INTEGRAL |
4 | 2054831 | SEAL-O-RING |
2 | 2147568 | SEAL-O-RING-STOR |
2 | 2226456 | SEAL |
6 | 2247506 | SEAL-ISOLATION |
2 | 2253099 | GASKET-CYL HEAD |
2 | 2253101 | GASKET-PLATE |
2 | 2265613 | GASKET |
12 | 2303728 | SEAL-FUEL SYSTEM |
12 | 2303775 | SEAL-FUEL SYSTEM |
4 | 2314708 | SEAL-O-RING |
2 | 2361525 | SEAL AS |
2 | 2388709 | GASKET |
2 | 2418156 | GASKET |
12 | 3556043 | TUBE AS-OIL JET |
1 | SEALANT | LOCTITE 5923 |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
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A failure is identified by having an engine with excessive oil consumption and/or excessive blow-by. Replace all 12 piston packs. Refer to SENR8628. Engines listed in Group 1 require the cylinder packs to be built as shown in Image 1. Refer to SENR8628. |
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Image1 |
SERVICE CLAIM ALLOWANCES
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*******Group 1******* | ||||||
0-60 mo |
NOTE: This is a 134.0-hour job for Group 1 | ||||||
A miscellaneous charge of up to $200 will be accepted to cover any additional parts that may be needed. Include details in claims story. |
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*******Group 2******* | ||||||
0-60 mo |
NOTE: This is a 130.0-hour job for Group 2 | ||||||
A miscellaneous charge of up to $200 will be accepted to cover any additional parts that may be needed. Include details in claims story. |
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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