PRODUCT IMPROVEMENT PROGRAM FOR REPLACING HARNESSES ON CERTAIN C18 MARINE GENERATOR SETS, AND C32 MARINE GENERATOR SETS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING HARNESSES ON CERTAIN C18 MARINE GENERATOR SETS, AND C32 MARINE GENERATOR SETS

Usage:

REBE9479-00

23Apr2013


U-163
D-142
O-143

 

Priority

  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING HARNESSES ON CERTAIN C18 MARINE GENERATOR SETS, AND C32 MARINE GENERATOR SETS

1408
PI32171
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI32171" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32171" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Oct2013 30Apr2014

PROBLEM

Certain harnesses connected to the generator need to be replaced. These harnesses are part of MCS generator sets with Alarm and Protection (A&P). These are the CDVR, CT, Junction Box and Junction box to Generator harnesses.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C18  GBM00216, 219-220, 354-356, 429-431, 456
*******Group  2*******
C32  RNF00152-00155
*******Group  3*******
C18  GBM00384-00385, 427, 434, 442, 449, 452

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
15 6K0806 STRAP-CABLE
15 7K1181 STRAP-CABLE
1 3383378 HARNESS AS
1 3383385 HARNESS AS
1 3383387 HARNESS AS
1 3525097 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 30% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
30 7K1181 STRAP-CABLE
1 3185179 HARNESS AS
1 3383378 HARNESS AS
1 3440304 HARNESS AS
1 3639163 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 30% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
15 6K0806 STRAP-CABLE
15 7K1181 STRAP-CABLE
1 3383378 HARNESS AS
1 3383386 HARNESS AS
1 3383387 HARNESS AS
1 3525097 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 30% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

C32 (Group 2)
Isolate generator using Operation and Maintenance Manual, SEBU8442, "Generator Isolating for Maintenance".
Replace harnesses utilizing Schematic, KENR9598 for reference.
Perform functional tests to ensure proper operation of all systems.

C18 (Group 1 and 3)
Isolate generator using Operation and Maintenance Manual, SEBU8013, "Generator Isolating for Maintenance".
Replace harnesses utilizing Schematic, KENR9033 for reference.
Perform functional tests to ensure proper operation of all systems.

OWNER NOTIFICATION

Owners in the following countries will receive the attached Owner Notification:
US
Canada

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 8.0-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 8.0-hour job for Group 2

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 8.0-hour job for Group 3


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING HARNESSES ON CERTAIN C18 MARINE GENERATOR SETS, AND C32 MARINE GENERATOR SETS

MODELS INVOLVED - C18 and C32

Dear Cat Product Owner:

The generator harnesses need to be replaced on the products listed below. The existing harnesses may not provide expected life. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated.

Please refer the dealer to their Service Letter dated 23Apr2013 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 23Apr2013 Service Letter

Caterpillar Information System:

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