PRODUCT SUPPORT PROGRAM FOR REPLACING THE SPACE HEATER MOUNTING BRACKETS ON CERTAIN 3516B, 3516C, 3516C HD, G3516H HD, G3520H HD, CG170-16, C175-16, AND C175-20 GENERATOR SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE SPACE HEATER MOUNTING BRACKETS ON CERTAIN 3516B, 3516C, 3516C HD, G3516H HD, G3520H HD, CG170-16, C175-16, AND C175-20 GENERATOR SETS

Usage:

REBE9379-01

16Jan2013
(Revised 02Dec2013)


U-17
A-15
D-18
O-17

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE SPACE HEATER MOUNTING BRACKETS ON CERTAIN 3516B, 3516C, 3516C HD, G3516H HD, G3520H HD, CG170-16, C175-16, AND C175-20 GENERATOR SETS

7274
PS43821
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43821" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 16Jan2013 Service Letter. Changes have been made to the Title, Problem, Affected Product, and Action Required.


TERMINATION DATE

31Jan2015

PROBLEM

The existing space heater mounting brackets may cause space heaters to be located too close to main stator windings on certain 3516B, 3516C, 3516C HD, G3516H HD, G3520H HD, CG170-16, C175-16, and C175-20 Generator Sets packaged with 3000 frame Generators. If the existing space heater brackets cause the space heaters to be located too close to the main stator windings, there is potential for an electrical short and/or physical damage to the winding insulation.

AFFECTED PRODUCT

Model Identification Number
3516B  PBR00667-00668
3516C SBJ01341

SBK00900-00901, 903, 945, 947, 949, 951, 953, 995, 997-1006, 1012-1015, 1027, 1030, 1032-1039, 1043, 1125-1127, 1130-1131, 1254, 1256-1257, 1259, 1303-1306, 1349-1350, 1353, 1355, 1404
3516C HD SCK00115, 119-123

SEK00114-00115, 118, 124, 148-150, 157-158, 226-228, 267-269, 273-274, 281
C175-16 WYB00108, 125-126, 136, 138, 142-143, 145-150, 159, 170-172, 175-177, 186, 189-191, 193-196, 201-202, 204-210, 212-215, 217, 221, 231-251, 253-254, 256, 258, 260-261, 263, 267, 271, 274, 277-278, 280-281, 284-292, 294, 296, 299-300, 306, 308, 312-320, 324-325, 327-331, 334, 336, 338, 340, 344, 346-349, 351-352, 355-357, 359-362, 364-365, 371, 375-377, 379, 390, 399-410, 412, 416-419, 421-425, 428, 430, 434-440, 442, 445, 448-450, 452, 454, 456-477, 479, 481-482, 484, 486, 489-493, 495, 497, 499, 502, 504-512, 514, 518-520, 522-529, 531-538, 540-542, 544-545, 548, 550, 555, 557, 560-561, 563-565, 567, 569, 571, 574, 580-581, 586, 589, 592-597, 600-603, 605, 607-609, 611-626, 632, 647, 667-668, 670-673, 675-677, 682, 1008, 1012, 1014-1015, 1017, 1020, 1022, 1042, 1046-1047, 1050-1053, 1058, 1060, 1063-1065, 1070, 1073-1078, 1080-1081, 1086-1096, 1098, 1102, 1104-1105, 1108, 1110, 1117, 1119-1120, 1122, 1125, 1128, 1130, 1132, 1134-1136, 1138, 1140, 1142-1153, 1156, 1158-1160, 1162, 1164, 1166, 1169-1172, 1179-1181, 1183-1184, 1186-1188, 1190-1192, 1194, 1196-1198, 1201-1205, 1207, 1209-1210, 1213-1215, 1217-1218, 1220-1227, 1229-1230, 1235, 1238-1240, 1242, 1244, 1247, 1250-1251, 1257, 1260-1264, 1276, 1278-1280, 1284, 1286-1296, 1298-1302, 1305, 1308-1311, 1313-1314, 1316-1320, 1322, 1324, 1326-1327, 1329-1332, 1335, 1337, 1339-1340, 1342-1343, 1345, 1347, 1352-1355, 1358-1359, 1361, 1365-1366, 1368-1375, 1377, 1379-1380, 1386, 1388-1390, 1393, 1396, 1399

WYC00123-00124, 1000
C175-20  BXR00103, 1000, 1002-1004, 1007-1016
CG170-16  KSJ00164, 167
G3516H HD  GLM00117-00120
G3520H HD  GFP00010

PARTS NEEDED

Qty

Part Number Description
4 4219839 BRACKET-SPACE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Inspect the generator space heater location and the proximity to the main stator windings. If the spacing is less than 1-1/2 inches, it is required to increase the spacing by removing the 383-1417 Space Heater Mounting Brackets and replace with the 421-9839 Space Heater Mounting Brackets.

Alternatively, to achieve a greater amount of spacing from the main stator winding, refer to the procedure for mounting the 383-1418 Space Heater in Engine News, "New Procedure for Mounting Space Heater Is Now Available for Certain Cat Engines and Generator Sets".

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-16000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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