PRODUCT SUPPORT PROGRAM FOR UPDATING THE 341-8736 WATER LINES GROUP, 339-3788 EXHAUST SHIELD GROUP, EXHAUST BELLOWS, EXHAUST ELBOWS, AND EXHAUST BYPASS ON CERTAIN 3516, AND G3516B PETROLEUM ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR UPDATING THE 341-8736 WATER LINES GROUP, 339-3788 EXHAUST SHIELD GROUP, EXHAUST BELLOWS, EXHAUST ELBOWS, AND EXHAUST BYPASS ON CERTAIN 3516, AND G3516B PETROLEUM ENGINES

Usage:

REBE8889-03

09Nov2012
(Revised 31Jul2013)


U-604
A-478

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR UPDATING THE 341-8736 WATER LINES GROUP, 339-3788 EXHAUST SHIELD GROUP, EXHAUST BELLOWS, EXHAUST ELBOWS, AND EXHAUST BYPASS ON CERTAIN 3516, AND G3516B PETROLEUM ENGINES

1059 1067 1355 1380 1393
PS43754
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43754" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces 09Nov2012 (Revised 18Feb2013) Service Letter. Changes have been made to the Affected Product and Termination Date.


TERMINATION DATE

31Jul2013

PROBLEM

The existing waterlines for the exhaust bypass valve do not provide adequate cooling. Gaps in the current exhaust shielding can also increase the temperature around the exhaust bypass valve. The current exhaust bellows that connect the exhaust manifold adapter elbows to the turbochargers can fail due to misalignment.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
G3516 3RC00080, 988

4EK01671, 1699, 1702, 1726, 1757, 1810, 3056, 3231, 3581, 3622, 3655, 3668, 3720-3721, 3758, 3768, 3831-3832, 3862-3863, 3906, 3909-3910, 3922, 3924, 4025, 4233, 4481, 4593, 4609, 4612, 4625, 4897, 4907, 4915

8LD00077

WPW00123, 278, 397, 429, 449, 462, 670, 682, 888, 926, 967, 1590, 1966, 2017, 2610, 2692
G3516B  JEF00101-00107, 109, 112, 115-118, 121-124, 127-130, 150, 155-157, 159-160, 166, 170, 174, 181-182, 184-189, 1003, 1005, 1010, 1012-1013, 1015, 1019-1021, 1024-1026, 1029-1031
*******Group  2*******
G3516B  JEF01038-01040, 1043-1044, 1046-1048, 1054, 1058, 1060, 1075-1076, 1078-1083, 1085-1086, 1088, 1090-1092, 1094-1095, 1097-1098, 1100, 1106, 1112, 1114-1116, 1125, 1129-1131, 1133, 1139, 1141, 1150, 1155-1158, 1160-1163, 1165, 1167-1168, 1177, 1182-1184, 1186, 1188, 1190, 1192-1195, 1198-1199, 1202-1206, 1208-1224, 1232, 1234, 1237-1240, 1242, 1246, 1253-1257, 1261, 1264, 1267-1268, 1271, 1274-1275, 1281, 1284, 1287-1290, 1292, 1294, 1296-1297, 1300, 1302, 1304-1305, 1308, 1316, 1319, 1322, 1325-1326, 1329-1331, 1333, 1338-1346, 1353, 1355, 1357-1358, 1360-1369, 1371-1375, 1377, 1379, 1381-1383, 1385-1389, 1392-1393, 1400, 1402-1403, 1405-1407
*******Group  3*******
G3516B  JEF00158, 161-165, 167-169, 171-173, 175-180, 183, 1001-1002, 1004, 1006-1009, 1011, 1014, 1016-1018, 1022-1023, 1027-1028, 1032-1037, 1041-1042, 1045, 1049-1053, 1055-1057, 1059, 1061-1074, 1077, 1084, 1087, 1089, 1093, 1096, 1099, 1101-1105, 1107-1111, 1113, 1117-1124, 1126-1128, 1132, 1134-1138, 1140, 1142-1149, 1151-1154, 1159, 1164, 1166, 1169-1176, 1178-1181, 1185, 1187, 1189, 1191, 1196-1197, 1200-1201, 1207, 1225-1231, 1233, 1235-1236, 1241, 1243-1245, 1247-1252, 1258-1260, 1262-1263, 1265-1266, 1269-1270, 1272-1273, 1276-1280, 1282-1283, 1285-1286, 1291, 1293, 1295, 1298-1299, 1301, 1303, 1306-1307, 1309-1315, 1317-1318, 1320-1321, 1323-1324, 1327-1328, 1332, 1334-1337, 1347-1352, 1354, 1356, 1359, 1370, 1376, 1378, 1380, 1384, 1390-1391, 1394-1399, 1401, 1404, 1408-1457, 1459-1460, 1465, 1472-1473, 1476-1480, 1482, 1486-1491, 1495-1496, 1507-1510, 1513-1523, 1525-1527, 1533-1534, 1536-1537, 1539-1546, 1551, 1554-1557, 1559, 1570-1576, 1578-1584, 1591-1596, 1598, 1600, 1607, 1609, 1612-1624, 1626-1630, 1632-1633, 1635, 1637-1648, 1651, 1653-1655, 1664-1668, 1670, 1673-1678, 1680-1684, 1686-1687, 1689-1691, 1693, 1696, 1698-1704, 1707-1711, 1713-1715, 1718-1721, 1724, 1726-1729, 1731-1732, 1734-1738, 1743-1744, 1746
*******Group  4*******
G3516B  JEF01747, 1749-1760, 1764-1765, 1768-1773, 1776-1778, 1787-1788, 1793-1794, 1796-1797, 1799, 1801, 1807, 1809-1810, 1812, 1815-1816, 1818-1819, 1821, 1824, 1827, 1831-1832, 1835, 1838-1841, 1844, 1848, 1851-1852, 1857-1859, 1862-1867, 1870, 1874-1876, 1881-1884, 1889, 1891-1892, 1895-1896, 1898-1901, 1904, 1909, 1918-1925, 1927, 1930, 1932-1944, 1946, 1948-1953, 1958-1960, 1962-1976

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 0L1351 BOLT
1 0L1352 BOLT
3 0S0509 BOLT
1 0S1594 BOLT
1 1A5183 BOLT
1 1B2578 NUT-JAM
4 1F7958 NUT-FULL
5 1W2430 CLAMP-V-BAND
1 2T2396 ADAPTER-ELBOW
5 3B4504 LOCKWASHER
16 3E6916 NUT-FULL
2 3S5849 GASKET
1 3S7189 BRACKET
4 4B0418 CLIP-LOOP
2 4B9302 CLIP-LOOP
1 4J5477 SEAL-O-RING-ORFS
36 4M0061 BOLT
1 5G1442 GASKET
4 5G3676 GROMMET
8 5K0906 BOLT
1 5K6438 CLIP-LOOP
2 5M1198 CLIP
16 5M2894 WASHER-HARD
1 5M8429 CLIP
2 5N2126 CONNECTOR
44 5P4116 WASHER-HARD
16 5P7128 BOLT-HEX HEAD
1 5P8196 PLUG-O-RING
4 5P8245 WASHER-HARD
2 5P9297 CLIP-LOOP
1 6V3251 SEAL-O-RING
8 6V3630 BOLT-HIGH TEMP
8 6V3631 NUT-FULL
3 6V5064 SEAL-O-RING
6 6V5138 SEAL-O-RING
4 6V6609 SEAL-O-RING
2 6V8556 NUT-SWIVEL
1 6V8625 ADAPTER-ELBOW
1 6V8789 ADAPTER-TEE
2 6V8939 REDUCER
1 6V8942 REDUCER-O-RING
2 6V9746 SEAL-O-RING-ORFS
2 6V9769 SEAL-O-RING
1 6V9810 ADAPTER-ELBOW
1 6V9830 CAP-ORFS
1 6V9837 ADAPTER-TEE
4 6V9851 ADAPTER-ELBOW
2 7C3920 SEAL-EXHAUST
2 7C3921 RING-EX SEAL
1 7C9710 GASKET
5 7C9721 MACHINE SCREW
8 7L6443 BOLT-HEX HEAD
4 7S3916 CLIP
4 7S3919 CLIP
3 8C6871 ADAPTER-STR
1 8C7563 ADAPTER-ELBOW
1 8C8989 ADAPTER-ELBOW
1 8T1685 TEE-SPL
1 8T1715 ADAPTER-STR
2 8T6765 PLUG-NPTF
3 9C5336 SPACER
3 9S8752 NUT-FULL
1 9X2539 ELBOW-90 DEG
2 9X6458 WASHER-HARD
1 9X7712 SEAL-O-RING
4 9X8873 BOLT
1 0054362 ADAPTER-ELBOW
1 0321268 ADAPTER-ELBOW
5 0532294 BOLT-12 POINT HD
32 1108314 WASHER
1 1131572 DIAPHRAGM
1 1145277 ELBOW
4 1271958 SPACER
4 1381490 SPACER
1 1507158 CONNECTOR
1 1572348 ADAPTER-ELBOW
1 1623122 ADAPTER-ELBOW
2 1683349 PLUG-NPTF
4 1687800 LOCKNUT HEX
1 1730064 ADAPTER-ELBOW
18 1808424 SEAL-O-RING
1 1986067 SEAL-INTEGRAL
6 2295333 SEAL
5 2502343 SEAL-O-RING
1 2877261 TEE-SWIVEL
2 3369259 BELLOWS AS
1 3424813 SHIELD AS
1 3424814 SHIELD AS
1 3424815 SHIELD AS
1 3424816 SHIELD AS
12 3424817 BRACKET
1 3612216 HOSE AS
1 3826091 ELBOW
1 3826095 ELBOW
1 3832303 SHIELD AS
1 3832304 SHIELD AS
1 3832305 SHIELD AS
1 3832306 SHIELD AS
1 3832307 SHIELD AS
1 3832308 SHIELD AS
1 3832309 SHIELD AS
1 3832310 SHIELD AS
1 3832311 SHIELD AS
1 3832312 SHIELD AS
1 3832313 SHIELD AS
1 3832314 SHIELD AS
1 3832315 SHIELD AS
1 3832316 SHIELD AS
1 3832318 SHIELD AS
1 3832319 SHIELD AS
1 3949753 TUBE AS
1 3949928 TUBE AS
1 3950272 TUBE AS
1 3950274 TUBE AS
1 3950326 TUBE AS
1 3950330 TUBE AS
2 3960994 BRACKET AS
1 3960995 BRACKET
1 4160058 PLATE
1 4161326 HOSE AS
1 4178520 SHIELD AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
3 0L1351 BOLT
1 0L1352 BOLT
4 0S0509 BOLT
1 0S1594 BOLT
1 1A5183 BOLT
1 1B2578 NUT-JAM
4 1F7958 NUT-FULL
5 1W2430 CLAMP-V-BAND
1 2T2396 ADAPTER-ELBOW
5 3B4504 LOCKWASHER
16 3E6916 NUT-FULL
2 3S5849 GASKET
1 3S7189 BRACKET
4 4B0418 CLIP-LOOP
2 4B9302 CLIP-LOOP
1 4J5477 SEAL-O-RING-ORFS
1 5G1442 GASKET
4 5G3676 GROMMET
1 5K6438 CLIP-LOOP
2 5M1198 CLIP
16 5M2894 WASHER-HARD
1 5M8429 CLIP
2 5N2126 CONNECTOR
44 5P4116 WASHER-HARD
16 5P7128 BOLT-HEX HEAD
1 5P8196 PLUG-O-RING
4 5P8245 WASHER-HARD
2 5P9297 CLIP-LOOP
1 6V3251 SEAL-O-RING
8 6V3630 BOLT-HIGH TEMP
8 6V3631 NUT-FULL
3 6V5064 SEAL-O-RING
6 6V5138 SEAL-O-RING
4 6V6609 SEAL-O-RING
2 6V8556 NUT-SWIVEL
1 6V8625 ADAPTER-ELBOW
1 6V8789 ADAPTER-TEE
2 6V8939 REDUCER
1 6V8942 REDUCER-O-RING
2 6V9746 SEAL-O-RING-ORFS
2 6V9769 SEAL-O-RING
4 6V9810 ADAPTER-ELBOW
1 6V9830 CAP-ORFS
1 6V9837 ADAPTER-TEE
4 6V9851 ADAPTER-ELBOW
2 7C3920 SEAL-EXHAUST
2 7C3921 RING-EX SEAL
1 7C9710 GASKET
5 7C9721 MACHINE SCREW
8 7L6443 BOLT-HEX HEAD
4 7S3916 CLIP
4 7S3919 CLIP
3 8C6871 ADAPTER-STR
1 8C7563 ADAPTER-ELBOW
1 8C8989 ADAPTER-ELBOW
1 8T1685 TEE-SPL
1 8T1715 ADAPTER-STR
2 8T6765 PLUG-NPTF
3 9C5336 SPACER
3 9S8752 NUT-FULL
1 9X2539 ELBOW-90 DEG
2 9X6458 WASHER-HARD
1 9X7712 SEAL-O-RING
4 9X8873 BOLT
1 0054362 ADAPTER-ELBOW
1 0321268 ADAPTER-ELBOW
5 0532294 BOLT-12 POINT HD
32 1108314 WASHER
1 1131572 DIAPHRAGM
1 1145277 ELBOW
4 1271958 SPACER
4 1381490 SPACER
1 1507158 CONNECTOR
1 1572348 ADAPTER-ELBOW
2 1683349 PLUG-NPTF
4 1687800 LOCKNUT HEX
1 1730064 ADAPTER-ELBOW
18 1808424 SEAL-O-RING
1 1986067 SEAL-INTEGRAL
6 2295333 SEAL
5 2502343 SEAL-O-RING
1 2877261 TEE-SWIVEL
2 3369259 BELLOWS AS
1 3612216 HOSE AS
1 3826091 ELBOW
1 3826095 ELBOW
1 3832303 SHIELD AS
1 3832304 SHIELD AS
1 3832305 SHIELD AS
1 3832306 SHIELD AS
1 3832307 SHIELD AS
1 3832308 SHIELD AS
1 3832309 SHIELD AS
1 3832310 SHIELD AS
1 3832311 SHIELD AS
1 3832312 SHIELD AS
1 3832313 SHIELD AS
1 3832314 SHIELD AS
1 3832315 SHIELD AS
1 3832316 SHIELD AS
1 3949753 TUBE AS
1 3949928 TUBE AS
1 3950272 TUBE AS
1 3950274 TUBE AS
1 3950326 TUBE AS
1 3950330 TUBE AS
2 3960994 BRACKET AS
1 3960995 BRACKET
1 4160058 PLATE
1 4161326 HOSE AS
1 4178520 SHIELD AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
3 0L1351 BOLT
1 0L1352 BOLT
3 0S0509 BOLT
1 0S1594 BOLT
1 1A5183 BOLT
1 1B2578 NUT-JAM
4 1F7958 NUT-FULL
5 1W2430 CLAMP-V-BAND
1 2T2396 ADAPTER-ELBOW
5 3B4504 LOCKWASHER
16 3E6916 NUT-FULL
2 3S5849 GASKET
1 3S7189 BRACKET
4 4B0418 CLIP-LOOP
2 4B9302 CLIP-LOOP
1 4J5477 SEAL-O-RING-ORFS
1 5G1442 GASKET
4 5G3676 GROMMET
1 5K6438 CLIP-LOOP
2 5M1198 CLIP
16 5M2894 WASHER-HARD
1 5M8429 CLIP
2 5N2126 CONNECTOR
16 5P7128 BOLT-HEX HEAD
1 5P8196 PLUG-O-RING
2 5P8245 WASHER-HARD
2 5P9297 CLIP-LOOP
1 6V3251 SEAL-O-RING
8 6V3630 BOLT-HIGH TEMP
8 6V3631 NUT-FULL
3 6V5064 SEAL-O-RING
4 6V5138 SEAL-O-RING
4 6V6609 SEAL-O-RING
2 6V8556 NUT-SWIVEL
1 6V8625 ADAPTER-ELBOW
1 6V8789 ADAPTER-TEE
2 6V8939 REDUCER
1 6V8942 REDUCER-O-RING
2 6V9746 SEAL-O-RING-ORFS
2 6V9769 SEAL-O-RING
1 6V9830 CAP-ORFS
1 6V9837 ADAPTER-TEE
4 6V9851 ADAPTER-ELBOW
2 7C3920 SEAL-EXHAUST
2 7C3921 RING-EX SEAL
1 7C9710 GASKET
5 7C9721 MACHINE SCREW
8 7L6443 BOLT-HEX HEAD
4 7S3916 CLIP
4 7S3919 CLIP
3 8C6871 ADAPTER-STR
1 8C7563 ADAPTER-ELBOW
1 8C8989 ADAPTER-ELBOW
1 8T1685 TEE-SPL
1 8T1715 ADAPTER-STR
2 8T6765 PLUG-NPTF
3 9C5336 SPACER
3 9S8752 NUT-FULL
1 9X2539 ELBOW-90 DEG
2 9X6458 WASHER-HARD
1 9X7712 SEAL-O-RING
4 9X8873 BOLT
1 0054362 ADAPTER-ELBOW
1 0321268 ADAPTER-ELBOW
5 0532294 BOLT-12 POINT HD
32 1108314 WASHER
1 1131572 DIAPHRAGM
1 1145277 ELBOW
4 1271958 SPACER
4 1381490 SPACER
1 1507158 CONNECTOR
1 1572348 ADAPTER-ELBOW
2 1683349 PLUG-NPTF
4 1687800 LOCKNUT HEX
1 1730064 ADAPTER-ELBOW
18 1808424 SEAL-O-RING
1 1986067 SEAL-INTEGRAL
6 2295333 SEAL
5 2502343 SEAL-O-RING
1 2877261 TEE-SWIVEL
2 3369259 BELLOWS AS
1 3826091 ELBOW
1 3826095 ELBOW
1 3949753 TUBE AS
1 3949928 TUBE AS
1 3950272 TUBE AS
1 3950274 TUBE AS
1 3950326 TUBE AS
1 3950330 TUBE AS
2 3960994 BRACKET AS
1 3960995 BRACKET
1 4160058 PLATE
1 4161326 HOSE AS
1 4178520 SHIELD AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
3 0L1351 BOLT
1 0L1352 BOLT
1 0S1594 BOLT
1 1A5183 BOLT
1 1B2578 NUT-JAM
4 1F7958 NUT-FULL
5 1W2430 CLAMP-V-BAND
1 2T2396 ADAPTER-ELBOW
5 3B4504 LOCKWASHER
2 3S5849 GASKET
1 3S7189 BRACKET
4 4B0418 CLIP-LOOP
2 4B9302 CLIP-LOOP
1 4J5477 SEAL-O-RING-ORFS
1 5G1442 GASKET
4 5G3676 GROMMET
1 5K6438 CLIP-LOOP
2 5M1198 CLIP
11 5M2894 WASHER-HARD
1 5M8429 CLIP
1 5P8196 PLUG-O-RING
2 5P8245 WASHER-HARD
2 5P9297 CLIP-LOOP
1 6V3251 SEAL-O-RING
3 6V5064 SEAL-O-RING
6 6V5138 SEAL-O-RING
4 6V6609 SEAL-O-RING
2 6V8556 NUT-SWIVEL
1 6V8625 ADAPTER-ELBOW
1 6V8789 ADAPTER-TEE
2 6V8939 REDUCER
1 6V8942 REDUCER-O-RING
2 6V9746 SEAL-O-RING-ORFS
2 6V9769 SEAL-O-RING
1 6V9830 CAP-ORFS
1 6V9837 ADAPTER-TEE
4 6V9851 ADAPTER-ELBOW
2 7C3920 SEAL-EXHAUST
2 7C3921 RING-EX SEAL
1 7C9710 GASKET
5 7C9721 MACHINE SCREW
4 7S3916 CLIP
4 7S3919 CLIP
3 8C6871 ADAPTER-STR
1 8C7563 ADAPTER-ELBOW
1 8C8989 ADAPTER-ELBOW
1 8T1685 TEE-SPL
1 8T1715 ADAPTER-STR
2 8T6765 PLUG-NPTF
3 9C5336 SPACER
3 9S8752 NUT-FULL
1 9X2539 ELBOW-90 DEG
2 9X6458 WASHER-HARD
1 9X7712 SEAL-O-RING
4 9X8873 BOLT
1 0054362 ADAPTER-ELBOW
1 0321268 ADAPTER-ELBOW
5 0532294 BOLT-12 POINT HD
1 1131572 DIAPHRAGM
1 1145277 ELBOW
4 1271958 SPACER
4 1381490 SPACER
1 1507158 CONNECTOR
1 1572348 ADAPTER-ELBOW
2 1683349 PLUG-NPTF
4 1687800 LOCKNUT HEX
1 1730064 ADAPTER-ELBOW
18 1808424 SEAL-O-RING
1 1986067 SEAL-INTEGRAL
5 2502343 SEAL-O-RING
1 2877261 TEE-SWIVEL
1 3949753 TUBE AS
1 3949928 TUBE AS
1 3950272 TUBE AS
1 3950274 TUBE AS
1 3950326 TUBE AS
1 3950330 TUBE AS
2 3960994 BRACKET AS
1 3960995 BRACKET
1 4160058 PLATE
1 4161326 HOSE AS
1 4178520 SHIELD AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Update the waterlines, exhaust bellows, exhaust elbows, exhaust bypass, and exhaust shields.

Refer to Special Instruction, REHS7132.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-20000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
20001-60000 hrs,
37-90 mo 
77.0%
100.0%
0.0%
0.0%
23.0%
0.0%
 NOTE: This is a 17.0-hour job for Group 1

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Reasonable Travel and Mileage are allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-20000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
20001-60000 hrs,
37-90 mo 
86.0%
100.0%
0.0%
0.0%
14.0%
0.0%
 NOTE: This is a 16.0-hour job for Group 2

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Reasonable Travel and Mileage are allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-40000 hrs,
0-84 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 12.0-hour job for Group 3

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Reasonable Travel and Mileage are allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-40000 hrs,
0-84 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 9.0-hour job for Group 4

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Reasonable Travel and Mileage are allowed.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING ARD COMBUSTION HEAD ON CERTAIN C9 ON-HIGHWAY ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING ARD COMBUSTION HEAD ON CERTAIN C9 ON-HIGHWAY ENGINES
PRODUCT SUPPORT PROGRAM FOR MISSING SHIPPED LOOSE PARTS FOR THE EXHAUST MOUNTING GROUP CERTAIN C15 AND C18 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR MISSING SHIPPED LOOSE PARTS FOR THE EXHAUST MOUNTING GROUP CERTAIN C15 AND C18 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR INSTALLING A MISSING RS485 REMOTE ANNUNCIATOR WIRING GROUP ON CERTAIN 3516, 3516B, 3516C, AND C175-16 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSTALLING A MISSING RS485 REMOTE ANNUNCIATOR WIRING GROUP ON CERTAIN 3516, 3516B, 3516C, AND C175-16 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN CIRCUIT BREAKERS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN CIRCUIT BREAKERS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3512C PETROLEUM ENGINES AND SPF343 TRAILER MOUNTED PUMPERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3512C PETROLEUM ENGINES AND SPF343 TRAILER MOUNTED PUMPERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 365-9786 EXPUT BOARD ASSEMBLY, 365-9798 DIGIT BOARD ASSEMBLY, AND 365-9803 EXTT BOARD ASSEMBLY ON CERTAIN UPSB505 UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR REPLACING THE 365-9786 EXPUT BOARD ASSEMBLY, 365-9798 DIGIT BOARD ASSEMBLY, AND 365-9803 EXTT BOARD ASSEMBLY ON CERTAIN UPSB505 UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE WINDING LEADS ON CERTAIN C32 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE WINDING LEADS ON CERTAIN C32 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512, AND 3512B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512, AND 3512B GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RATING LABEL ON CERTAIN C1.5 AND C2.2 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RATING LABEL ON CERTAIN C1.5 AND C2.2 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING FOR THE 393-6379 INSULATED BARRIER, AND FOR 423-1935, AND 423-1936 WARNING LABELS ON CERTAIN UPSB125 AND UPSB130 UNINTERRUPTIBLE POWER SUPPLIES WITH DOUBLE CONVERSION PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING FOR THE 393-6379 INSULATED BARRIER, AND FOR 423-1935, AND 423-1936 WARNING LABELS ON CERTAIN UPSB125 AND UPSB130 UNINTERRUPTIBLE POWER SUPPLIES WITH DOUBLE CONVERSION
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CRANKSHAFT TIMING WHEEL BOLTS ON CERTAIN C4.4 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE CRANKSHAFT TIMING WHEEL BOLTS ON CERTAIN C4.4 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AC SENSING HARNESS ON CERTAIN C15 AND C18 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AC SENSING HARNESS ON CERTAIN C15 AND C18 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE CRANKCASE BREATHER OIL DRAIN LINES ON CERTAIN C32 MARINE GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE CRANKCASE BREATHER OIL DRAIN LINES ON CERTAIN C32 MARINE GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 10R-5667, AND 373-6537 OIL COOLER CORE ASSEMBLIES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 10R-5667, AND 373-6537 OIL COOLER CORE ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR SHUTOFF ON C280-8 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR SHUTOFF ON C280-8 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE B3 PLANETARY BALL BEARING ON CERTAIN TH55-E70 FRAC TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE B3 PLANETARY BALL BEARING ON CERTAIN TH55-E70 FRAC TRANSMISSIONS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE B3 PLANETARY BALL BEARING ON CERTAIN TH55-E70 FRAC TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE B3 PLANETARY BALL BEARING ON CERTAIN TH55-E70 FRAC TRANSMISSIONS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY CLEANING 10R-5457 CONNECTING RODS IN CERTAIN CYLINDER PACKS, SHORT BLOCKS, AND LONG BLOCKS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY CLEANING 10R-5457 CONNECTING RODS IN CERTAIN CYLINDER PACKS, SHORT BLOCKS, AND LONG BLOCKS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING COOLANT PRESSURE SENSORS ON CERTAIN C175-16 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING COOLANT PRESSURE SENSORS ON CERTAIN C175-16 PETROLEUM ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 358-0768 ADJUSTING SCREWS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 358-0768 ADJUSTING SCREWS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512, AND 3512B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512, AND 3512B GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN C175-16 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN C175-16 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 305-6843 LIFTER SPRING GUIDE ON CERTAIN D9R TRACK-TYPE TRACTORS, 3412, AND 3412C ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE 305-6843 LIFTER SPRING GUIDE ON CERTAIN D9R TRACK-TYPE TRACTORS, 3412, AND 3412C ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512, AND 3512B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512, AND 3512B GENERATOR SETS
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