PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS ON CERTAIN C32 MARINE ENGINES
Usage:
REBE8230-00
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| 29Mar2012 |
U-171
A-143
D-154
O-165
TM-2
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS ON CERTAIN C32 MARINE ENGINES |
|
| 1239 1214 1225 | PS52202 |
|
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52202" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Mar2014 |
PROBLEM
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| The existing pistons can seize on certain C32 Marine Engines. If the existing pistons fail it can cause high blow-by and oil consumption |
AFFECTED PRODUCT
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| Model | Identification Number |
| C32 | RND00101, 123-124, 132-133, 136-142, 144-145, 148-151, 158-164, 192-194, 202, 204, 207, 210, 221, 228-249, 251, 253-254, 256-257, 263, 266-267, 274-275, 280-283, 286-297, 303-308, 318-325, 335, 338 RNE00102-00103, 106-111, 114-119, 121, 124-125, 129-131, 134, 136, 138, 140 RNX00101, 104-110, 112, 115-136, 140, 145, 148-158, 162-165, 169-202, 206, 209-212, 214-217, 219-220, 222, 224-228, 232-238, 240-247, 250, 252-253, 257, 263, 265, 267-282, 284-285, 288-289, 291-305 RNY00102-00107, 119-120, 123-129, 135, 137, 154, 156-162, 171, 173, 183, 190-192, 196-200, 202-203, 205, 210-211, 213, 220-222, 225-226, 228-236, 238-242, 244-246, 248-249, 253-258, 260, 263-266, 269, 276, 280, 282, 285-286, 289-300, 302-305, 308-309, 312-315, 317-318, 327, 333-335, 337-349, 352, 356-358, 360-361, 363-366, 368, 370, 386, 391, 398-403, 406-408, 411-414, 417-419, 421-428, 443-448, 452-453, 456-457, 459-471, 474, 476, 478-489, 491-492, 497, 499-500, 502-507, 511-513, 516, 518-519, 521, 529-539, 541-542, 544, 546, 549, 551-554, 556-558, 571, 579-581, 585, 600-602, 606, 609-610, 613, 617-619, 621, 624-642, 644-665, 667, 672, 674, 676-677, 686-687, 695, 697-698, 700-702, 707-709, 711-728, 731-734, 737, 741, 746-748, 751-752, 755, 763, 765, 767, 777-782, 786-787, 794, 796, 798-799, 802, 804-820, 826, 829, 842, 848, 859, 862, 866-867, 872-875, 890, 896-903, 909-910, 913-919, 925, 939, 941-945, 947-951 RNZ00169, 276, 280, 285-286 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 2 | 1R1808 | FILTER-LUBE |
| 48 | 3E6772 | SEAL-WATER |
| 4 | 3E6773 | SEAL-O RING |
| 4 | 3P0655 | SEAL-O-RING |
| 2 | 5E8771 | SEAL-O-RING |
| 2 | 5F3999 | SEAL-O RING |
| 4 | 5P8356 | SEAL-O-RING |
| 4 | 5S9134 | SEAL-O-RING |
| 8 | 6K6307 | SEAL-O-RING |
| 4 | 6L7817 | SEAL-O-RING |
| 2 | 6V3250 | SEAL-O-RING |
| 4 | 6V4589 | SEAL-O-RING |
| 2 | 6V5063 | SEAL-O-RING |
| 2 | 6V5064 | SEAL-O-RING |
| 4 | 6V6609 | SEAL-O-RING |
| 2 | 6V9027 | SEAL-O-RING |
| 4 | 7L4773 | SEAL-O-RING |
| 2 | 7M7273 | GASKET-TURBO |
| 2 | 8C3089 | SEAL-O-RING |
| 8 | 8T0315 | SEAL-O-RING-ORFS |
| 4 | 8T1703 | SEAL-O RING |
| 12 | 9L5854 | BAND-FILLER |
| 2 | 9M9647 | SEAL-O-RING |
| 12 | 9X7317 | SEAL-FUEL SYSTEM |
| 12 | 20R0194 | CYLINDER PACK AS |
| 2 | 0619456 | SEAL-O-RING |
| 8 | 1090076 | SEAL-O-RING |
| 24 | 1090092 | SEAL-O-RING |
| 4 | 1121102 | SEAL-O-RING |
| 4 | 1123540 | SEAL-O-RING |
| 4 | 1144427 | SEAL-O-RING |
| 4 | 1178801 | SEAL-O-RING |
| 4 | 1262702 | SEAL-INTEGRAL |
| 12 | 1550809 | SEAL-LINER |
| 12 | 1550810 | SEAL-LINER |
| 12 | 1552793 | SEAL-LINER |
| 4 | 1986068 | SEAL-INTEGRAL |
| 4 | 2054831 | SEAL-O-RING |
| 2 | 2147568 | SEAL-O-RING-STOR |
| 2 | 2226456 | SEAL |
| 6 | 2247506 | SEAL-ISOLATION |
| 2 | 2253099 | GASKET-CYL HEAD |
| 2 | 2253101 | GASKET-PLATE |
| 2 | 2265613 | GASKET |
| 12 | 2303728 | SEAL-FUEL SYSTEM |
| 12 | 2303775 | SEAL-FUEL SYSTEM |
| 4 | 2314708 | SEAL-O-RING |
| 12 | 2323226 | BEARING-ROD |
| 2 | 2361525 | SEAL AS |
| 2 | 2388709 | GASKET |
| 2 | 2418156 | GASKET |
| 1 | SEALANT | LOCTITE 5923 |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| A failure is identified by having an engine with excessive oil consumption and/or excessive blow-by. Replace all twelve piston packs. Refer to RENR8628. Break-in the engine per Special Instruction, REHS5705, "Break-In Procedure for the 20R-0194 Cylinder Pack Assemblies Used in C32 Marine Engines". |
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SERVICE CLAIM ALLOWANCES
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0-60 mo |
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| NOTE: This is a 65.0-hour job | ||||||
| 65.0 hours will be allowed for engines not installed in vessels. An additional 65.0 hours will be allowed for an engine that is installed in a vessel. A miscellaneous charge of up to $200 will be accepted to cover any additional parts that may be needed. Include details in claims story. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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