PRODUCT SUPPORT PROGRAM FOR REPLACING THE FLAME ARRESTORS ON CERTAIN G3500E ENGINES
Usage:
REBE7908-00
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| 29Jun2012 |
U-345
A-271
D-299
O-315
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE FLAME ARRESTORS ON CERTAIN G3500E ENGINES |
|
| 1071 | PS43640 |
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43640" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Jun2013 |
PROBLEM
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| The existing 2071316/">207-1316 Flame Arrestors and/or 2071317/">207-1317 Flame Arrestor on certain G3500E Engines need to be replaced with the same part numbers. The tolerances were changed and the result was an incorrect fit in the adapter. The 2071316/">207-1316 Flame Arrestors and 2071317/">207-1317 Flame Arrestor have undergone an engineering change that has corrected the tolerance issue and by replacing with new flame arrestor/s will eliminate the issue. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| G3512E | NGS00136-00138 SSR00162-00165 |
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| *******Group 2******* | |
| G3520E | GZE00114 GZH00160-00162 |
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| *******Group 3******* | |
| G3520E | GZE00115-00118 |
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| *******Group 4******* | |
| G3516E | GAS00270-00271 |
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| *******Group 5******* | |
| G3512E | NGS00135 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 12 | 4S5898 | SEAL-O RING |
| 12 | 6V5101 | SEAL-O-RING |
| 1 | 8L2786 | SEAL-O-RING |
| 12 | 2043506 | GASKET-MANIFOLD |
| 11 | 2071316 | ADAPTER AS |
| 1 | 2071317 | ADAPTER AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 1 | 4S5898 | SEAL-O RING |
| 1 | 6V5101 | SEAL-O-RING |
| 1 | 8L2786 | SEAL-O-RING |
| 1 | 2043506 | GASKET-MANIFOLD |
| 1 | 2071317 | ADAPTER AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 3******* | ||
| 20 | 4S5898 | SEAL-O RING |
| 20 | 6V5101 | SEAL-O-RING |
| 1 | 8L2786 | SEAL-O-RING |
| 20 | 2043506 | GASKET-MANIFOLD |
| 19 | 2071316 | ADAPTER AS |
| 1 | 2071317 | ADAPTER AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 4******* | ||
| 16 | 4S5898 | SEAL-O RING |
| 16 | 6V5101 | SEAL-O-RING |
| 1 | 8L2786 | SEAL-O-RING |
| 16 | 2043506 | GASKET-MANIFOLD |
| 15 | 2071316 | ADAPTER AS |
| 1 | 2071317 | ADAPTER AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 5******* | ||
| 1 | 4S5898 | SEAL-O RING |
| 1 | 6V5101 | SEAL-O-RING |
| 1 | 8L2786 | SEAL-O-RING |
| 1 | 2043506 | GASKET-MANIFOLD |
| 1 | 2071317 | ADAPTER AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Refer to the engine's Disassembly and Assembly, "Air Inlet Manifold - Remove and Install". Replace the existing flame arrestor/s with a new flame arrestor/s along with the necessary O-rings and gaskets as listed in the Parts Needed for the appropriate Group. |
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SERVICE CLAIM ALLOWANCES
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