PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEUTRAL EARTH CABLES ON CERTAIN 3516B GENERATOR SETS
Usage:
REBE6744-00
Show/hide table
| 22Dec2010 |
O-459
Show/hide table
| Safety | PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEUTRAL EARTH CABLES ON CERTAIN 3516B GENERATOR SETS |
|
| 1405 1408 | PI10837 |
|
Show/hide table
| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10837" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
|
Show/hide table
Show/hide table
Show/hide table
Show/hide table
PROBLEM
Show/hide table
| The neutral earth cables may not have been installed at the factory on certain 3516B generator sets. Failure to fit these cables may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| 3516B | YAP00255-00263 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| 4 | 5P2600 | TERMINAL-RING |
| 14 | 7K1181 | STRAP-CABLE |
| 2 | 8T4183 | BOLT |
| 4 | 8T4223 | WASHER-HARD |
| 2 | 8T4244 | NUT-HEX |
| 332 | 1883111 | CABLE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
Show/hide table
| Assemble and install the neutral earth cables. Refer to the attached Rework Procedure. |
Show/hide table
OWNER NOTIFICATION
Show/hide table
| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
Show/hide table
Show/hide table
| NOTE: This is a 0.5-hour job | |||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
Show/hide table
| COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEUTRAL EARTH CABLES MODELS INVOLVED - 3516B Generator Sets Dear Caterpillar Product Owner: The neutral earth cables need to be installed on the products listed below. The existing cables may not have been installed in the factory and may, in conjunction with other factors or circumstances, result in a risk of personal injury or death if not installed. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 22Dec2010 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 22Dec2010 Service Letter |
Show/hide table
| Follow all necessary safety precautions to shut down, and lock out/tag out, the Generator Set before performing this Rework Procedure. 1. Assemble two cable assemblies. Each cable assembly consists of 116cm length of 188-3111 Cable with one 5P-2600 Terminal Ring attached to each end of the cable. Image1.1.1. |
 |
| Image1.1.1 |
| 2. Route the two cables as shown in Image1.2.1 and Image1.2.2 3. Attach one end of each of the two neutral earth cables to one of the locations shown in Image1.2.1 and Image1.2.2, using one 8T-4183 Bolt, two 8T-4223 Washers, and one 8T-4224 Nut. 4. Attach the other ends of the cables to the other location shown in Image1.2.1 Image1.2.2 using one 8T-4183 Bolt, two 8T-4223 Washers, and one 8T-4224 Nut. 5. Tighten each mounting location to a torque of 100Nm +/- 20Nm. |
 |
| Image1.2.1 |
 |
| Image1.2.2 |
| 6. Secure the two cables together with the 7K-1181 Cable Straps to prevent movement between the cables. 7. Return the generator set to service. |
Caterpillar Information System:
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN C16 TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN C16 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINES SOFTWARE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINES SOFTWARE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CGI OIL HOSE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CGI OIL HOSE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING ALL 355-4969 BOLTS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING ALL 355-4969 BOLTS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR RE-TIGHTENING THE OIL PAN BOLTS ON CERTAIN INDUSTRIAL C9 ENGINES PRODUCT SUPPORT PROGRAM FOR RE-TIGHTENING THE OIL PAN BOLTS ON CERTAIN INDUSTRIAL C9 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER ON CERTAIN OEM TRANSMISSIONS AND POWER MODULES USED IN TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER ON CERTAIN OEM TRANSMISSIONS AND POWER MODULES USED IN TELEHANDLERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE SECONDARY AIR FILTER ON CERTAIN C32 GENERATOR SETS ORDERED WITH THE HEAVY DUTY AIR FILTER OPTION PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE SECONDARY AIR FILTER ON CERTAIN C32 GENERATOR SETS ORDERED WITH THE HEAVY DUTY AIR FILTER OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING JACKET WATER PUMPS ON CERTAIN DEFENSE PRODUCTS C7 ENGINES FOR MILITARY ALL TERRAIN VEHICLES (MATV) PRODUCT SUPPORT PROGRAM FOR REPLACING JACKET WATER PUMPS ON CERTAIN DEFENSE PRODUCTS C7 ENGINES FOR MILITARY ALL TERRAIN VEHICLES (MATV)
PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING FUEL INJECTORS ON CERTAIN 3512B, 3512C, AND 3516B MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING FUEL INJECTORS ON CERTAIN 3512B, 3512C, AND 3516B MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE OPTIONAL SMMS NEUTRAL SWITCH CIRCUIT ON CERTAIN C32 MARINE ENGINES PROPULSION ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE OPTIONAL SMMS NEUTRAL SWITCH CIRCUIT ON CERTAIN C32 MARINE ENGINES PROPULSION ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 6I-9255, 6T-1783, 6T-2317, 6Y-7219, 7T-1860, 102-8671, 147-2280, 169-7055, 221-9685, 241-4890, 262-7319, AND 262-7320 FRICTION DISCS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 6I-9255, 6T-1783, 6T-2317, 6Y-7219, 7T-1860, 102-8671, 147-2280, 169-7055, 221-9685, 241-4890, 262-7319, AND 262-7320 FRICTION DISCS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN G3606, G3608, G3612, G3616 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN G3606, G3608, G3612, G3616 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE COOLANT FLOW SWITCH ON CERTAIN 3524 REMAN ENGINES IN DEALER PARTS STOCK, FOR 797B OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE COOLANT FLOW SWITCH ON CERTAIN 3524 REMAN ENGINES IN DEALER PARTS STOCK, FOR 797B OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CONNECTING ROD BOLTS ON CERTAIN 3606, 3608, 3612, 3616, C280-8, C280-12, AND C280-16 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE CONNECTING ROD BOLTS ON CERTAIN 3606, 3608, 3612, 3616, C280-8, C280-12, AND C280-16 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE ELECTRONIC CONTROL MODULE (ECM) SOFTWARE ON CERTAIN C9 INDUSTRIAL ENGINES INSTALLED IN PRINOTH SNOW GROOMERS EXHIBITING HARD STARTING IN COLD TEMPERATURES PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE ELECTRONIC CONTROL MODULE (ECM) SOFTWARE ON CERTAIN C9 INDUSTRIAL ENGINES INSTALLED IN PRINOTH SNOW GROOMERS EXHIBITING HARD STARTING IN COLD TEMPERATURES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 10R8154, 10R8155, 10R8156, AND 10R8157 REMAN CYLINDER PACKS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 10R8154, 10R8155, 10R8156, AND 10R8157 REMAN CYLINDER PACKS IN DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE SOFTWARE ON CERTAIN C175-16 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE SOFTWARE ON CERTAIN C175-16 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN C280-6, C280-8, 3608, AND C280-12 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN C280-6, C280-8, 3608, AND C280-12 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER ASSEMBLY ON CERTAIN C32 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER ASSEMBLY ON CERTAIN C32 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR FLASHING NEW ENGINE ELECTRONIC CONTROL MODULE (ECM) SOFTWARE ON CERTAIN C15 GENSET ENGINES (320KW TO 500KW) WITH ENGINE RPM INSTABILITY AND WHITE SMOKE PRODUCT SUPPORT PROGRAM FOR FLASHING NEW ENGINE ELECTRONIC CONTROL MODULE (ECM) SOFTWARE ON CERTAIN C15 GENSET ENGINES (320KW TO 500KW) WITH ENGINE RPM INSTABILITY AND WHITE SMOKE
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, AND POSSIBLY REPLACING, 333-9185 PUSHRODS IN CERTAIN C175-16 COMMERCIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, AND POSSIBLY REPLACING, 333-9185 PUSHRODS IN CERTAIN C175-16 COMMERCIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE FUEL COOLER GROUP ON CERTAIN C32 MARINE KEEL-COOLED ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE FUEL COOLER GROUP ON CERTAIN C32 MARINE KEEL-COOLED ENGINES
PRODUCT SUPPORT PROGRAM FOR REMOVING CERTAIN 366-9748 WIRING KITS FROM DEALER PARTS STOCK PRODUCT SUPPORT PROGRAM FOR REMOVING CERTAIN 366-9748 WIRING KITS FROM DEALER PARTS STOCK