PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN C16 TRUCK ENGINES Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN C16 TRUCK ENGINES

Usage:

REBE6729-00

07Dec2010


U-488
A-401
O-428
TT-22

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN C16 TRUCK ENGINES

7557
PI31827
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31827" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31827" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

30Jun2011 31Dec2011

PROBLEM

The emissions label needs to be replaced on certain C16 Truck Engines. The existing emissions label has some incorrect information.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C16  W1A00775-00776, 779-780, 782-783, 785, 788-790, 792-808, 810, 812-814, 817-825, 828-832, 834-835, 839-842, 844-848, 850, 852, 854-866, 870-876, 878-884, 887-889, 893, 895, 897-898, 913-917, 938-939, 941-942, 944, 957, 1005, 1008, 1018-1019, 1022, 1025-1027, 1031-1033, 1036-1045, 1057, 1066-1072, 1074-1075, 1077, 1082-1084, 1087-1090, 1092-1100, 1102-1109, 1122, 1132, 1150, 1157, 1162-1166, 1168-1169, 1171
*******Group  2*******
C16  W1A00877, 891, 896, 899-906, 911-912, 918-927, 929-937, 940, 943, 945-948, 950-956, 958-968, 970, 972, 975-976, 978, 980-1004, 1007, 1009-1017, 1021, 1035, 1046-1056, 1058, 1060-1065, 1073, 1076, 1078-1080, 1110-1121, 1123-1128, 1130-1131, 1133-1134, 1136-1149, 1151-1156, 1158-1161, 1167, 1170, 1172-1180

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 LABEL Emissions Label (Order On-line)
Order On-line - Refer to the attached Rework Procedure
*******Group 2*******
1 LABEL Emissions Label (Order On-line)
Order On-line - Refer to the attached Rework Procedure

ACTION REQUIRED

The emissions label needs to be replaced on certain C16 Truck Engines.

Order a new emissions label.
Remove the current emissions label.
Install the new emissions label.

Refer to the attached Rework Procedure.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job for Group 2


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN C16 TRUCK ENGINES

MODELS INVOLVED - C16 Truck Engines

Dear Caterpillar Product Owner:


The emissions label needs to be replaced on the products listed below. The existing label contains some incorrect information. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 07Dec2010 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 07Dec2010 Service Letter


Rework Procedure


 
1. Begin at the SISWeb home page. The address is https://sis.cat.com

2. From the SISWeb home page, select the Engine Technical Marketing Information - TMI Link.

3. Once in TMI, input the serial number of the engine into the reference number box and select "serial number" in the drop down menu.

4. Press the "Retrieve Data" button.

5. Select the "Emissions Data" link.

6. Scroll to the bottom and click the link titled, "Need emissions replacement label - Click Here!". This will direct the user to the Large Power Systems Division Home page.

7. Click on the emission / certificate replacement link.
Image1.1.1
 
8. Complete the dealer name and address information.
Image1.2.1
 
9. Complete the remaining fields with a red asterisk.

10. Select certification label as the label type. Enter the number of this Priority Program in the field titled "Reason for the replacement label request." It is also very important to have the engine serial number field completed with the correct information.
Image1.3.1
Image1.3.2
 
11. After receiving the new emissions label, remove the old label and install the new label.
 
 

Caterpillar Information System:

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