PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS AND BUTTONS ON CERTAIN 3512C AND SPF343C PETROLEUM ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS AND BUTTONS ON CERTAIN 3512C AND SPF343C PETROLEUM ENGINES

Usage:

REBE6656-00

17Feb2011


U-67
A-54
D-59
O-62

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS AND BUTTONS ON CERTAIN 3512C AND SPF343C PETROLEUM ENGINES

1251 1290
PS51990
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51990" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

28Feb2014

PROBLEM

Fuel Injectors installed in certain 3512C and SPF343C Petroleum engines may experience internal body cracks. This condition may result in excessive fuel to oil dilution. This failure mode generates extreme fuel dilution of the oil, in the range of 20 liters per minute.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3512C  R1A00328-00473
SPF343C  RTX00246-00298
*******Group  2*******
3512C  LLA01719-02285

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
12 9F7707 RING-RETAINER (AS REQUIRED)
12 10R7235 INJECTOR GP-FUEL (AS REQUIRED)
12 1546389 BUTTON (AS REQUIRED)
3 2752604 FILTER AS-LUBE (AS REQUIRED)
265 OIL_BULK Oil_Bulk (265 Liters AS REQUIRED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 5% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
3 1R0726 ELEMENT AS.-LUBE
12 9F7707 RING-RETAINER (AS REQUIRED)
12 10R7238 INJECTOR GP-FUEL (AS REQUIRED)
12 1546389 BUTTON (AS REQUIRED)
625 OIL_BULK Oil_Bulk (625 Liters AS REQUIRED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Take the following actions after a failure occurs on one or more injectors in any of the engines in the Affected Product. A failure is considered extreme fuel dilution, in the range of 20 liters per minute.

- If one or more injectors fail it may be necessary to replace additional injectors at the time of repair.

- Verify the injector serial number of the failed injector. Verify the injector serial number of the remaining injectors in the engine. Refer to Image1 for an example of part number (A) and injector serial number identification (B). If the injector serial number falls within the range of 1134640-1234085, the injector should be replaced. The 154-6389 Buttons on the engine should also be replaced. The 154-6389 Button and 9F-7707 Retaining Clip on the injector rocker arms should also be replaced.

NOTE: Only injectors falling within the range of 1134640-1234085 should be replaced and claimed under this program.

Refer to the Disassembly and Assembly manual for the removal/installation procedure of the unit injector and button.

Excessive fuel dilution of the engine oil requires changing the engine oil and filters. Refer to the appropriate Service Manual as necessary.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-3000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.6-hour job for Group 1
An additional 0.6 hours labor will be allowed per injector replaced due to inspection results.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-3000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.6-hour job for Group 2
An additional 0.6 hours labor will be allowed per injector replaced due to inspection results.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 8N-3378, 131-2183, 7E-9632, 165-3817, 4P-0558, 113-4650, 113-1581, 132-9331, AND 132-9326 AIR FILTER GROUPS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 8N-3378, 131-2183, 7E-9632, 165-3817, 4P-0558, 113-4650, 113-1581, 132-9331, AND 132-9326 AIR FILTER GROUPS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 0R3023 REMAN CAMSHAFT KITS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 0R3023 REMAN CAMSHAFT KITS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 259-9150 RADIATOR SPIDER FAN WITH THE VALIDATED 319-5217 RADIATOR SPIDER FAN ON CERTAIN 3516C GENSETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 259-9150 RADIATOR SPIDER FAN WITH THE VALIDATED 319-5217 RADIATOR SPIDER FAN ON CERTAIN 3516C GENSETS
PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 8N-6309, 4P-0710, 105-9741, 105-9742, 113-1578, AND 185-8786 AIR FILTER ELEMENTS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 8N-6309, 4P-0710, 105-9741, 105-9742, 113-1578, AND 185-8786 AIR FILTER ELEMENTS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE AUXILIARY OIL FILTER ON CERTAIN C175-16 ELECTRIC POWER GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE AUXILIARY OIL FILTER ON CERTAIN C175-16 ELECTRIC POWER GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL LINES ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL LINES ON CERTAIN C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL LINES ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL LINES ON CERTAIN C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTOR ASSEMBLY ON CERTAIN 3406C, 3456, C9, C15, AND C18 60 HZ GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTOR ASSEMBLY ON CERTAIN 3406C, 3456, C9, C15, AND C18 60 HZ GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN C175-16 OIL PAN GASKETS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN C175-16 OIL PAN GASKETS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE MUFFLER EXHAUST OUTLET ON CERTAIN 345D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE MUFFLER EXHAUST OUTLET ON CERTAIN 345D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE SOFTWARE ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE SOFTWARE ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 6I-9255, 6T-1783, 6T-2317, 6Y-7219, 7T-1860, 102-8671, 147-2280, 169-7055, 221-9685, 241-4890, 262-7319, AND 262-7320 FRICTION DISCS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 6I-9255, 6T-1783, 6T-2317, 6Y-7219, 7T-1860, 102-8671, 147-2280, 169-7055, 221-9685, 241-4890, 262-7319, AND 262-7320 FRICTION DISCS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE OPTIONAL SMMS NEUTRAL SWITCH CIRCUIT ON CERTAIN C32 MARINE ENGINES PROPULSION ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE OPTIONAL SMMS NEUTRAL SWITCH CIRCUIT ON CERTAIN C32 MARINE ENGINES PROPULSION ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING FUEL INJECTORS ON CERTAIN 3512B, 3512C, AND 3516B MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING FUEL INJECTORS ON CERTAIN 3512B, 3512C, AND 3516B MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING JACKET WATER PUMPS ON CERTAIN DEFENSE PRODUCTS C7 ENGINES FOR MILITARY ALL TERRAIN VEHICLES (MATV) PRODUCT SUPPORT PROGRAM FOR REPLACING JACKET WATER PUMPS ON CERTAIN DEFENSE PRODUCTS C7 ENGINES FOR MILITARY ALL TERRAIN VEHICLES (MATV)
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE SECONDARY AIR FILTER ON CERTAIN C32 GENERATOR SETS ORDERED WITH THE HEAVY DUTY AIR FILTER OPTION PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE SECONDARY AIR FILTER ON CERTAIN C32 GENERATOR SETS ORDERED WITH THE HEAVY DUTY AIR FILTER OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER ON CERTAIN OEM TRANSMISSIONS AND POWER MODULES USED IN TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER ON CERTAIN OEM TRANSMISSIONS AND POWER MODULES USED IN TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR RE-TIGHTENING THE OIL PAN BOLTS ON CERTAIN INDUSTRIAL C9 ENGINES PRODUCT SUPPORT PROGRAM FOR RE-TIGHTENING THE OIL PAN BOLTS ON CERTAIN INDUSTRIAL C9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING ALL 355-4969 BOLTS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING ALL 355-4969 BOLTS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CGI OIL HOSE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CGI OIL HOSE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINES SOFTWARE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINES SOFTWARE ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONNECTING ROD BOLTS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.