PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR CONDITIONER COMPRESSOR SUPPORT HARDWARE ON CERTAIN C15 AND C18 COMMERCIAL ENGINES
Usage:
REBE6440-00
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23May2011 |
U-206
A-168
D-191
O-189
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Before/After | PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR CONDITIONER COMPRESSOR SUPPORT HARDWARE ON CERTAIN C15 AND C18 COMMERCIAL ENGINES |
|
1274 1803 1261 1258 | PS43294 |
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NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43294" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
31May2012 |
PROBLEM
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Certain C15 and C18 commercial engines with PQ210 air compressors, and certain alternator mountings, can experience front housing cracking due to excess dynamic loading on the housing. |
AFFECTED PRODUCT
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Model | Identification Number |
*******Group 1******* | |
C15 | JDK00115-00130, 135-136, 139-140, 143-154, 167-246, 252-272 |
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*******Group 2******* | |
C15 | JDK00096-00114, 131-134, 137-138, 141-142, 155-166, 273-284, 314 JRE00609, 617, 782, 791, 804-807, 815, 817, 825, 827, 832, 950-951, 966, 1588, 1595, 1600, 1602, 1607-1608, 1634, 1636, 1758, 1787, 1795, 1798, 1810, 1826, 1838-1839, 1844-1845, 1857-1858, 1871-1872, 1911, 1913, 1925, 1963-1966, 1984, 2041, 2049, 2124-2125, 2172, 2175, 2192, 2209, 2212-2213, 2217, 2564, 2695, 2699, 2708-2711, 2728, 2732-2733, 2792-2793, 2808, 2830, 2921, 3014, 3062, 3066, 3090, 3152, 3169, 3197, 3200, 3204, 3216, 3244, 3357, 3415-3416, 3421, 3428, 3434, 3496, 3503, 3512-3513, 3515, 3614, 3617, 3965-3966, 3975, 3985, 3988-3990, 3993, 4007, 4010, 4021-4022, 4052-4053, 4099, 4103-4105, 4108, 4128, 4130-4131, 4133, 4135, 4138, 4164, 4190, 4192, 4195, 4201, 4209-4210, 4215-4216, 4220-4221, 4295-4297, 4320-4321, 4363, 4457-4463, 4519, 4523, 4525, 4527-4528, 4531-4535, 4537, 4539, 4541, 4550, 4559, 4561, 4568, 4570, 4572, 4577-4581, 4593-4597, 4601, 4619, 4632-4633, 4651-4652, 4654, 4667-4669, 4671-4672, 4683-4685, 4688, 4690, 4709, 4711-4713, 4726-4727, 4729, 4747, 4773, 4811-4812, 4822-4823, 4833-4834, 4836, 4858, 4863, 4871, 4888, 4897, 4906, 4909, 4915-4917, 4923, 4925-4926, 4928-4929, 4933, 4937, 4941-4944, 4946, 4951, 4958-4959, 4964, 4968, 4975-4978, 4980, 4987, 4993, 5000-5003, 5005, 5007, 5010, 5025-5026, 5036, 5039, 5042, 5054, 5056, 5063, 5068, 5076-5077, 5086, 5105, 5114-5115, 5127, 5129, 5133, 5135, 5154-5155, 5160, 5247, 5295, 5429-5430, 5438-5440, 5448-5449, 5452, 5454-5456, 5498-5499, 5502, 5517-5518, 5528, 5613, 5615, 5620, 5693, 5724, 5734-5736, 5738-5740, 5784, 5789, 5796-5798, 5848, 5870, 6014-6017, 6020-6021, 6026-6029, 6031-6034, 6047, 6080, 6095, 6115-6116, 6118, 6147, 6151-6153, 6162, 6164-6166, 6183, 6254-6255, 6265-6266, 6271-6273, 6275, 6284, 6286, 6312-6313, 6322-6326, 6337-6340, 6345, 6352-6357, 6359-6360, 6377-6379, 6412-6413, 6415-6416, 6427-6429, 6504-6505, 6509-6510, 6519-6520, 6538-6539, 6541, 6554-6556, 6558, 6579-6581, 6601-6611, 6617-6621, 6630-6633, 6811, 6813-6814, 6831-6834, 6836-6841, 6845-6847, 6849-6851, 6857-6858, 6860-6861, 7002, 7004, 7007, 7096, 7132, 7135, 7145-7149, 7159, 7161-7163, 7165, 7167-7168, 7204, 7222, 7224-7225, 7241-7242, 7244, 7270-7271, 7299-7300, 7340-7342, 7354, 7371-7372, 7388-7392, 7414, 7418, 7422, 7509, 7521, 7533, 7583-7584, 7593, 7676-7677, 7694, 7702, 7705-7709, 7713-7716, 7723-7724, 7735-7737, 7741, 7752-7755, 7833, 7843, 7846, 7848, 7851, 7857, 7971, 7980, 8023, 8028-8029, 8039-8040, 8043-8044, 8060-8062, 8207-8211, 8214-8215, 8219-8224, 8246, 8248, 8256-8257, 8259-8261, 8275-8279, 8287, 8291-8292, 8294-8295, 8434-8438, 8443, 8556, 8588-8590, 8596, 8599, 8677, 8679-8680, 8683-8686, 8745, 8753-8754, 8757, 8759, 8765, 8879-8882, 8904-8907, 8926-8929, 8939-8940, 8943-8947, 8950, 9149, 9152, 9154-9155, 9190, 9315-9316, 9336, 9356, 9358-9359, 9362, 9364-9365, 9413-9415, 9454-9459, 9461-9462, 9464, 9469-9474, 9476-9480, 9635, 9637, 9640-9641, 9645, 9647-9648, 9735, 9788, 9791, 9935, 9953, 9957-9959, 9961-9962, 9964, 10122, 10125, 10131-10136, 10147, 10158, 10166, 10170, 10179, 10183, 10186, 10194-10195, 10198-10199, 10209-10210, 10212, 10216-10217, 10219-10220, 10253, 10266, 10286, 10292, 10418-10419, 10444-10445, 10449-10450, 10964, 10968-10970, 11031, 11033, 11044, 11050 |
C18 | WJH00385, 1008, 1011, 1131, 1404, 1547, 1642, 1644-1645, 1801, 1806-1807, 1812, 2055, 2134, 2350, 2361, 2481, 2490, 2499, 2513, 2520, 2583, 2596, 2736, 2769, 2774, 2785, 2787, 2794, 2796, 2810-2811, 3073, 3194-3197, 3201, 3204-3206, 3208, 3664, 3719, 3753-3754, 3758, 3770, 3772-3773, 3782, 3785-3786, 3789, 3799-3801, 3818-3819, 3833, 3836, 3889, 4038, 4235, 4247, 4305, 4379-4380, 4398-4399, 4402, 4415, 4424-4426, 4438, 4584-4585, 4589, 4591, 4608-4609, 4619, 4625-4626, 4697, 4777, 4783, 4846, 4852-4854, 4858, 4864-4865, 4868, 4888, 4890-4891, 4894, 5181, 5187-5188, 5190, 5192, 5194, 5324, 5502, 6022, 6077, 6085, 6212, 6216, 6221, 6372, 6397, 6415, 6425, 6434, 6453, 6475, 6487, 6730, 6857, 6890 WJW00097, 99, 126-133, 150-159, 161 |
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*******Group 3******* | |
C15 | JDK00297-00299 JRE00744, 746-747, 792-793, 808-809, 811, 828, 833, 835-836, 1101, 1108, 1110, 1114, 1122-1123, 1128, 1137, 1142, 1306, 1490-1492, 1500-1502, 1576, 1581-1582, 1592, 1596-1597, 1601, 1603, 1611-1612, 1643-1644, 1712, 1718, 1720, 1731, 1734, 1755, 1859-1860, 1905, 1957, 1989, 2203-2204, 2218-2219, 2225-2226, 2316, 2328, 2331-2332, 2334-2335, 2439-2440, 2463, 2528, 2557, 2568, 2578, 2583-2584, 2607-2608, 2612, 2626, 2636-2637, 2640, 2643, 2661, 2667, 2681, 2705-2707, 2717, 2727, 2743-2744, 2747-2748, 2801, 2816, 2819, 2822, 2959-2960, 3031, 3043, 3049, 3134-3136, 3138, 3170, 3739, 4558, 4575-4576, 4591, 5067, 5080, 5460-5461, 5464, 5466, 5768-5769, 5834, 5842, 5864-5866, 5886, 5909, 5934, 5947-5948, 6078, 6141, 6184-6185, 6208, 6216, 6227, 6229, 6281, 6380, 6523-6526, 6670-6675, 6704, 6707, 7179-7182, 7301-7302, 7304-7306, 7319, 7626, 7680, 7682, 7712, 7874, 7876, 8026, 8033, 8185, 8191, 8252-8253, 8320-8322, 8324, 8327, 8344, 8346, 8348-8350, 8511-8512, 8545, 8912-8915, 8917-8920, 9071, 9242, 9244, 9288, 9292, 9295-9296, 9531-9532, 9536, 9539, 9541, 9548, 9582-9583, 9600-9604, 9643-9644, 9798, 9803, 9810, 9815-9817, 9848, 9899-9900, 9932-9934, 9936, 9938-9939, 9943, 9952, 9956, 10273-10274, 10276, 10279, 10659, 10855-10856, 11082 |
C18 | WJH00254, 256, 303, 337, 353, 834, 842, 848, 853, 855, 860, 862, 987, 1522, 2005, 2008, 2140, 3318, 3513, 3531, 4105, 4147, 4337, 4497, 4583, 4652, 4738, 4862, 5037, 5173, 5177, 5179, 5247-5250, 5256, 5259, 5390, 5482, 5791, 5879, 5882, 5890, 5896, 6113, 6235, 6832, 6958, 7018 |
PARTS NEEDED
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Qty |
Part Number | Description |
*******Group 1******* | ||
1 | 3B1915 | BOLT |
5 | 3E4353 | WASHER-HARD |
1 | 4P8134 | CLIP-LADDER |
1 | 6V5842 | BOLT-HEX HEAD |
2 | 1293172 | STUD-BOLT |
1 | 1804686 | BOLT-HEX HEAD |
1 | 2475712 | BRACKET AS. |
2 | 3368613 | CLIP-LOOP |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 14% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
*******Group 2******* | ||
2 | 1A2029 | BOLT |
1 | 3B1915 | BOLT |
5 | 3E4353 | WASHER-HARD |
1 | 4P8134 | CLIP-LADDER |
4 | 5M2894 | WASHER-HARD |
1 | 6V5842 | BOLT-HEX HEAD |
5 | 9R6307 | SPACER |
2 | 9S8752 | NUT-FULL |
1 | 0307947 | ADAPTER-ELBOW |
1 | 0336042 | SEAL-O-RING |
2 | 1293172 | STUD-BOLT |
1 | 1375110 | BRACKET |
1 | 1665919 | HOSE AS.-FUEL |
1 | 1723446 | HOSE AS |
1 | 1804686 | BOLT-HEX HEAD |
1 | 2475712 | BRACKET AS. |
1 | 2562211 | HOSE AS |
3 | 3368613 | CLIP-LOOP |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
*******Group 3******* | ||
1 | 0S1594 | BOLT |
1 | 2Y5829 | NUT-HEX |
1 | 3B1915 | BOLT |
5 | 3E4353 | WASHER-HARD |
3 | 5M2894 | WASHER-HARD |
1 | 6V5842 | BOLT-HEX HEAD |
1 | 9L6791 | BRACKET |
5 | 9R6307 | SPACER |
1 | 9S8752 | NUT-FULL |
2 | 1293172 | STUD-BOLT |
1 | 1804686 | BOLT-HEX HEAD |
1 | 2475712 | BRACKET AS. |
2 | 3368613 | CLIP-LOOP |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 14% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
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Relocate the fuel filter mounting location and add a support bracket to the air conditioner compressor. Refer to the attached Rework Procedure. |
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SERVICE CLAIM ALLOWANCES
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