PRODUCT SUPPORT PROGRAM FOR REWORKING SCAVENGE LINES ON CERTAIN TH31 AND TH35 TRANSMISSIONS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING SCAVENGE LINES ON CERTAIN TH31 AND TH35 TRANSMISSIONS

Usage:

REBE6109-00

28Jun2010


U-221
A-174
D-192
O-196

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING SCAVENGE LINES ON CERTAIN TH31 AND TH35 TRANSMISSIONS

5073 3159
PS43103
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43103" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Jun2012

PROBLEM

The existing 280-3948 or 275-0823 Scavenge Lines may not scavenge cold oil back to the transmission sump on certain TH31 and TH35 Transmissions operating in -7 degree C (20 degree F) and colder temperatures.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
TH35  SMS00304, 306-307, 310-311, 313-314, 316, 318-321, 323-324, 330, 342-343, 347-348, 350, 353, 356-357, 360-362, 364-366, 369, 375-376, 379-383, 385-390, 392, 401-407, 420-421, 423
TH35 OEM MSB00100-00128

PZT00100-00192, 194-296

TMH00100-00109

TRN00203-00231
*******Group  2*******
POWER SYSTEM OEM  TZM00100-00170
*******Group  3*******
TH31  LWC00304-00310, 318-320, 325, 327-328, 340, 342-343, 354, 357-362
TH31 OEM  LAD00100-00125

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4S4455 CLIP
4 6V5230 BOLT
2 6V8400 SEAL-O-RING-ORFS
1 1095289 ADAPTER-STR
1 3217861 TUBE AS.
1 3318540 CLIP-LOOP
1 3398794 HOSE AS.
1 3398803 TUBE AS
1 3398805 TUBE AS
1 3460683 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 4S4455 CLIP
4 6V5230 BOLT
2 6V8400 SEAL-O-RING-ORFS
1 1095289 ADAPTER-STR
1 3217861 TUBE AS.
1 3318540 CLIP-LOOP
1 3398794 HOSE AS.
1 3398803 TUBE AS
1 3398805 TUBE AS
1 3460683 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 4S4455 CLIP
4 6V5230 BOLT
2 6V8400 SEAL-O-RING-ORFS
1 1095289 ADAPTER-STR
1 3217861 TUBE AS.
1 3318540 CLIP-LOOP
1 3382780 TUBE AS
1 3398794 HOSE AS.
1 3398803 TUBE AS
1 3398805 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
Refer to the Service Manual if/as necessary.
Image1.1.1
 
Rework procedure for TH31. Remove all current scavenge lines and replace with new as shown in photo.
 
Image1.3.1
 
Rework procedure for TH35. Remove all current scavenge lines and replace with new as shown in photo.
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS
PRODUCT IMPROVEMENT PROGRAM TO INSPECT FUEL LINE FITTINGS FOR PROPER ALIGNMENT AND PROPER TORQUE ON CERTAIN C32 ACERT MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM TO INSPECT FUEL LINE FITTINGS FOR PROPER ALIGNMENT AND PROPER TORQUE ON CERTAIN C32 ACERT MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE DIFFERENTIAL PRESSURE SENSOR ON CERTAIN C7, C13, AND C15 ENGINES PRODUCT SUPPORT PROGRAM FOR RELOCATING THE DIFFERENTIAL PRESSURE SENSOR ON CERTAIN C7, C13, AND C15 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STUDS OF THE DAMPER GROUP ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STUDS OF THE DAMPER GROUP ON CERTAIN C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 318-4898 TURBOCHARGER WITH THE 329-9976 TURBOCHARGER IN CERTAIN C9 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE 318-4898 TURBOCHARGER WITH THE 329-9976 TURBOCHARGER IN CERTAIN C9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ELECTRIC FAN MOTOR ON CERTAIN XQ2000, 3516C POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ELECTRIC FAN MOTOR ON CERTAIN XQ2000, 3516C POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 10R8236 TURBOCHARGERS AND 10R8230 CARTRIDGE GROUPS WITH A STAMPED HEAT SHROUD FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 10R8236 TURBOCHARGERS AND 10R8230 CARTRIDGE GROUPS WITH A STAMPED HEAT SHROUD FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR INLET MANIFOLD TEMPERATURE (IMT) DERATE PARAMETER CHANGE AND OIL PRESSURE SENSOR REPLACEMENT ON CERTAIN 3456 GENSETS PRODUCT SUPPORT PROGRAM FOR INLET MANIFOLD TEMPERATURE (IMT) DERATE PARAMETER CHANGE AND OIL PRESSURE SENSOR REPLACEMENT ON CERTAIN 3456 GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING TRAIN #3 PLANET CARRIER AND SHAFTS ON CERTAIN CX31 RETARDER TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING TRAIN #3 PLANET CARRIER AND SHAFTS ON CERTAIN CX31 RETARDER TRANSMISSIONS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 9S4183 PLUG ON CERTAIN C32 HEAT EXCHANGED ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE 9S4183 PLUG ON CERTAIN C32 HEAT EXCHANGED ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 248-1079, 250-1305, 250-1368, 266-4387, AND 280-0681 FUEL INJECTORS (FOR 3508C, 3512C, AND 3516C ENGINES) FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 248-1079, 250-1305, 250-1368, 266-4387, AND 280-0681 FUEL INJECTORS (FOR 3508C, 3512C, AND 3516C ENGINES) FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH MANUAL OR AUTO PARALLELING CONTROLS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH MANUAL OR AUTO PARALLELING CONTROLS
PRODUCT SUPPORT PROGRAM FOR REPLACING 239-8475 AND 239-8477 COOLANT VENT TUBE ASSEMBLIES ON CERTAIN C7 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING 239-8475 AND 239-8477 COOLANT VENT TUBE ASSEMBLIES ON CERTAIN C7 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND OIL SUMP PANS ON CERTAIN C32 GENSETS OPERATING IN PRIME OR CONTINUOUS OPERATION PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND OIL SUMP PANS ON CERTAIN C32 GENSETS OPERATING IN PRIME OR CONTINUOUS OPERATION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND OIL SUMP PANS ON CERTAIN C32 GENSETS OPERATING IN PRIME OR CONTINUOUS OPERATION PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND OIL SUMP PANS ON CERTAIN C32 GENSETS OPERATING IN PRIME OR CONTINUOUS OPERATION
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OIL FILTER ELEMENTS ON CERTAIN C175-16 ELECTRIC POWER GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OIL FILTER ELEMENTS ON CERTAIN C175-16 ELECTRIC POWER GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS IN CERTAIN C32 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS IN CERTAIN C32 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN ROCKER SWITCHES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN ROCKER SWITCHES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE SOUND INSULATION FOAM IN THE CANOPY OUTLET BOX ON CERTAIN C2.2 RENTAL GENSETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE SOUND INSULATION FOAM IN THE CANOPY OUTLET BOX ON CERTAIN C2.2 RENTAL GENSETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE JACKET WATER HEATER CIRCUIT BREAKER ON CERTAIN C9 GENSETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE JACKET WATER HEATER CIRCUIT BREAKER ON CERTAIN C9 GENSETS
PRODUCT SUPPORT PROGRAM FOR FLASHING NEW ENGINE ECM SOFTWARE ON CERTAIN 630HP AND 700HP C18 INDUSTRIAL ENGINES LOCATED IN COUNTRIES WITH LOW REGULATED FUEL PRODUCT SUPPORT PROGRAM FOR FLASHING NEW ENGINE ECM SOFTWARE ON CERTAIN 630HP AND 700HP C18 INDUSTRIAL ENGINES LOCATED IN COUNTRIES WITH LOW REGULATED FUEL
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE MISSING ADAPTER PLATE ON CERTAIN C1.5 AND C2.2 GENSET CONTROL PANELS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE MISSING ADAPTER PLATE ON CERTAIN C1.5 AND C2.2 GENSET CONTROL PANELS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LOW COOLANT LEVEL SENSOR ON CERTAIN C1.5, C2.2, C3.3, C4.4, AND C6.6 GENSETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE LOW COOLANT LEVEL SENSOR ON CERTAIN C1.5, C2.2, C3.3, C4.4, AND C6.6 GENSETS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.