PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS

Usage:

REBE6107-00

01Jun2010


U-188
A-147
D-164

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS

3159
PS43091
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43091" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Jun2012

PROBLEM

The existing 292-7075 TOS Rotor does not preload the tapered rolling bearings correctly on certain TH31DB and TH35DB Petroleum Transmissions. This can result in the premature failure of the 2747437/">274-7437 Lip Seal. The 292-7075 TOS Rotor can be replaced with a 2755738/">275-5738 TOS Rotor to correctly preload the bearings.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
TH31  LWC00304-00310, 318-320, 325, 327-328, 340, 342-343, 354, 357-362
TH31 OEM  LAD00100-00125
TH35  SMS00304, 306-307, 310-311, 313-314, 316, 318-321, 323-324, 330, 342-343, 347-348, 350, 353, 356-357, 360-362, 364-366, 369, 375-376, 379-383, 385-390, 392, 401-407, 420-421, 423, 426, 441, 452-456, 460-461, 464-466
TH35 OEM  PZT00100-00192, 194-296
*******Group  2*******
C13  PBY00151-00173

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 2747437 SEAL-LIP TYPE
2 2755738 ROTOR-OUTPUT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
2 2747437 SEAL-LIP TYPE
2 2755738 ROTOR-OUTPUT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the attached rework procedure to replace the existing 292-7075 TOS Rotor with a new 2755738/">275-5738 TOS Rotor. This will require replacing the 2747437/">274-7437 Lip Seal.

NOTE: This needs to be done on both 275-0815 Transfer Drive Groups to implement this program.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
Refer to the Service Manual if/as required.

Replace the existing 292-7075 TOS Rotor with new 2755738/">275-5738 TOS Rotor. Both 275-0815 Transfer Drive Groups need to be reworked to implement this program.
 
NOTE: The 275-0815 Drive Group-Transfer does not need to be removed. Before removing yoke, disconnect drive shaft.
Image1.2.1
 
Image1.3.1
 
 

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