PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HYDRAULIC CYLINDERS ON CERTAIN 319D EXCAVATORS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HYDRAULIC CYLINDERS ON CERTAIN 319D EXCAVATORS

Usage:

REBE4834-00

23Jan2009


A-25

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HYDRAULIC CYLINDERS ON CERTAIN 319D EXCAVATORS

5456 5457 5458
PI31617
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31617" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31617" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Jul2009 31Jan2010

PROBLEM

The hydraulic cylinders need to be replaced on certain 319D Excavators. The rods on the existing boom, stick and bucket hydraulic cylinders can be pitted and or rusted.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
319D LC  BZH00309-00310, 341, 348, 355-356, 364, 372, 378, 389, 391
*******Group  2*******
319D LC  BZH00361, 373, 376, 388
*******Group  3*******
319D LC  BZH00365
*******Group  4*******
319D LC  BZH00313, 316, 357, 387
*******Group  5*******
319D LC  BZH00334, 363, 366, 375
*******Group  6*******
319D LC  BZH00311

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 2590850 CYL GP-0120 1193
1 2590853 CYL GP-0130 1364
1 2590859 CYL GP-0120 1030
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 2590850 CYL GP-0120 1193
1 2590853 CYL GP-0130 1364
1 2590859 CYL GP-0120 1030
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 2590853 CYL GP-0130 1364
1 2590859 CYL GP-0120 1030
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
1 2590853 CYL GP-0130 1364
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 5*******
1 2590859 CYL GP-0120 1030
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 6*******
1 2590850 CYL GP-0120 1193
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the cylinders with the equivalent new parts, referring to the procedure in the Disassembly and Assembly Manual, KENR5272. Seal and protect the removed parts and store carefully. Refer to the Parts Disposition section.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 8.0-hour job for Group 1
Machines not inspected before the time of publication are in this group. Only cylinders showing signs of pitting or rust should be changed. 2 hours labor may be claimed for each cylinder changed.

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 6.0-hour job for Group 2

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 4.0-hour job for Group 3

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 2.0-hour job for Group 4

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 2.0-hour job for Group 5

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 2.0-hour job for Group 6


PARTS DISPOSITION

Seal and protect the removed parts and store carefully. Retain the parts for 3 months after the date of repair. If you are not contacted by Caterpillar within 3 months, handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING HYDRAULIC CYLINDERS

MODELS INVOLVED - 319D Excavators

Dear Caterpillar Product Owner:


The hydraulic cylinders need to be replaced on the products listed below. The rods on the existing boom, stick and bucket hydraulic cylinders can be pitted and or rusted. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 23Jan2009 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 23Jan2009 Service Letter

Caterpillar Information System:

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