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PRODUCT SUPPORT PROGRAM FOR REPLACING THE 231-8048 OIL COOLER HOSE ON CERTAIN 3056E, DV-924G, 924G, 928G, AND 930G SMALL WHEEL LOADERS; AP-600 PAVERS; CP-563E, CP-573E, CP-663E, CS-563E, CS-573E, CS-583E, CS-663E, AND CS-683E VIBRATORY COMPACTORS; DV Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 231-8048 OIL COOLER HOSE ON CERTAIN 3056E, DV-924G, 924G, 928G, AND 930G SMALL WHEEL LOADERS; AP-600 PAVERS; CP-563E, CP-573E, CP-663E, CS-563E, CS-573E, CS-583E, CS-663E, AND CS-683E VIBRATORY COMPACTORS; DV

Usage:

REBE4543-00

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16Jan2009


U-20
A-18
D-17
O-16

 
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After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 2318048/">231-8048 OIL COOLER HOSE ON CERTAIN 3056E, DV-924G, 924G, 928G, AND 930G SMALL WHEEL LOADERS; AP-600 PAVERS; CP-563E, CP-573E, CP-663E, CS-563E, CS-573E, CS-583E, CS-663E, AND CS-683E VIBRATORY COMPACTORS; DV-IT28G INTEGRATED TOOLCARRIERS; M316C, M318C, AND M322C EXCAVATORS; AND M322C-MH MATERIAL HANDLERS
1378 1306 7554
PS51617
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NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51617" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
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TERMINATION DATE
31Jan2011

PROBLEM

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The existing oil cooler hose can leak between the crimp joints between the hose and connector on certain 3056E, DV-924G, 924G, 928G, and 930G Small Wheel Loaders; AP-600 Pavers; CP-563E, CP-573E, CP-663E, CS-563E, CS-573E, CS-583E, CS-663E, and CS-683E Vibratory Compactors; DV-IT28G Integrated Tool Carriers; M316C, M318C, AND M322C Excavators; AND M322C-MH Material Handlers. If the existing oil cooler hose leaks it can be fixed by replacement with a new oil cooler hose of the same part number.

AFFECTED PRODUCT

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Model Identification Number
*******Group  1*******
AP-600  B2S00105-00195, 197
CP-563E BWE00301-00383

CNT00945-01619
CP-573E ASY00116-00132

ASZ00206-00209
CP-663E ASF00209-00218

DAF00229-00267
CS-563E ASA00833, 849-850, 856, 859-1228, 1230-1773

CNG01265-02307
CS-573E CEB00232-00313

CNN00237-00283
CS-583E CNX00349-00404

DAJ00458, 462, 465, 468-469, 472-473, 475-573, 575-706
CS-663E ASB00120-00137

DAG00471-00701
CS-683E ASG00316-00340

DAD00386, 388, 390-391, 393-403, 405-507, 509-531
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*******Group  2*******
3056E  35602660, 2662-2665, 2667-2670, 2672-2674, 3121, 3230, 3250-3251, 3266-3270, 3286-3309, 3322-3467, 3469-3685, 3688-3719, 3721-3756, 3758-3998, 4001-4056, 4059, 4061-4062, 4064-4065, 4069-4088, 4090-4160, 4162-4494, 4496-4560, 4562-4613, 4616-4621, 4623-4625, 4627-4642, 4644-4655, 4658-4672, 4675-4728, 4730-4779, 4781-4798, 4800-4841, 4843-4863, 4865-4923, 4925-4927, 4929-5038, 5040-5118, 5120-5241, 5243, 5245-5366, 5372-5419, 5421-5467, 5469-5471, 5473-6233, 6235-6329, 6331-6345, 6347-6369, 6371-6396, 6398-6429, 6434-6480, 6487-6567, 6569-6636, 6639-6651, 6653-6736, 6738, 6740-6751, 6755-6766, 6772-6784, 6789-6805, 6808, 6811
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*******Group  3*******
924G DDA02235-02366, 2371-3916

RBB01009-01859

RTA00357, 492-1165

WGX00886-01325, 1329-1526

WMB00951-01193, 1195-1524
928G DJD01987-02977

WLG00819, 822-1274
930G TFW00273-01068

TWR00901, 938, 940, 986, 988, 996-3522
M316C BDX02236, 2240-2322

H2C00197-00673
M318C BCZ02193-02246

BEB02049-02067

H2D00263-00794

H2F00128-00254
M322C BDK00428, 2070-2096

H2E00247-00447
M322C MH BDY02061-02082

H2G00247-00423
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*******Group  4*******
CS-563E  MCP00001-00058
DV-924G  EEB00001-00023
DV-IT28G  EWF00395-00688

PARTS NEEDED

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Qty

 Part Number Description
*******Group 1*******
1 1668725 CLIP
1 2169643 GASKET
1 2303776 SEAL
1 2318048 HOSE AS-OIL CLR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 1668725 CLIP
1 2169643 GASKET
1 2303776 SEAL
1 2318048 HOSE AS-OIL CLR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 1668725 CLIP
1 2169643 GASKET
1 2303776 SEAL
1 2318048 HOSE AS-OIL CLR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
1 1668725 CLIP
1 2169643 GASKET
1 2303776 SEAL
1 2318048 HOSE AS-OIL CLR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the 2318048/">231-8048 Oil Cooler Hose with a new 2318048/">231-8048 Oil Cooler Hose.

Refer to disassembly and assembly instructions SMCS - 1378-011 for the correct procedure to remove the oil cooler hose.

Refer to disassembly and assembly instructions SMCS - 1378-012 for the correct procedure to install the new oil cooler hose.
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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-3000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1

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Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-3000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 2

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Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-3000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 3

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Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-3000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 4



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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