Before/After
Parts stock action needed
| PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN R1300G AND R1300G II LOAD HAUL DUMPS |
| 3150 3155 |
PS42844 |
| NOTE: |
This Program must be administered either before or after failure.
In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42844" as the Part Number
and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.
If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
| NOTE: |
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field,
"7755" as the Group Number, "56" as the Description Code. |
| NOTE: |
Although this Program is to be administered as described above on the Affected Product,
parts should be removed from parts stock as soon as possible. |
| NOTE: |
The information supplied in this service letter may not be valid after the termination date of this program.
Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
| |
| NOTE: |
This Revised Service Letter replaces the 26Nov2008 (Revised 13Mar2009) Service Letter. Changes have been made to Parts Needed and Service Claim Allowances. |
| The existing 9G-1234 Disc Spring in clutch #5 can fail on certain R1300G and R1300G II Load Haul Dumps. If the existing spring fails, it will cause the #5 clutch (2nd speed) to fail. |
Qty |
Part Number |
Description |
|
*******Group 1*******
|
| 1 |
0R5538 |
CORE GP-O CLR (after failure only) |
| 2 |
3S9886 |
SHIM PACK (after failure only) |
| 5 |
3T9960 |
DISC-FRICTION (after failure only) |
| 1 |
5M7329 |
SEAL-O-RING |
| 1 |
6P7772 |
RING-SEAL |
| 4 |
6P7773 |
RING-SEAL (after failure only) |
| 4 |
6P7968 |
PLATE-CLUTCH (after failure only) |
| 1 |
7G5674 |
RING-SEAL (after failure only) |
| 4 |
7G5675 |
RING-SEAL (after failure only) |
| 1 |
7G5730 |
RING-SEAL |
| 1 |
7G9224 |
RING-SEAL |
| 5 |
9G1234 |
SPRING-DISC |
| 1 |
9T9054 |
ELEMENT AS-HYD (after failure only) |
| 1 |
1448299 |
SEAL-O-RING |
| 1 |
1769273 |
PISTON (after failure only) |
| 1 |
1932200 |
SEAL-LIP TYPE (after failure only) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
|
*******Group 2*******
|
| 1 |
1G8878 |
FILTER AS-HYD (after failure only) |
| 2 |
3S9886 |
SHIM PACK (after failure only) |
| 5 |
3T9960 |
DISC-FRICTION (after failure only) |
| 1 |
6P7772 |
RING-SEAL |
| 5 |
6P7773 |
RING-SEAL (after failure only) |
| 4 |
6P7968 |
PLATE-CLUTCH (after failure only) |
| 2 |
6P7985 |
RING-SEAL |
| 5 |
7G5675 |
RING-SEAL (after failure only) |
| 1 |
7G5730 |
RING-SEAL |
| 6 |
8D2714 |
SEAL-O-RING |
| 5 |
9G1234 |
SPRING-DISC |
| 1 |
1448299 |
SEAL-O-RING |
| 1 |
1769273 |
PISTON (after failure only) |
| 1 |
1932200 |
SEAL-LIP TYPE (after failure only) |
| 6 |
2443114 |
VALVE GP-MDL -C (after failure only) |
| 1 |
2763872 |
COOLER AS (after failure only) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
| ****Parts Stock **** |
Inspect all 9G1234 Springs in dealer parts stock.
A) 9G1234 Springs that do have the part number printed in white ink on the surface of the spring are good. These 9G1234 Springs that do have a part number printed in white ink should remain in dealer parts stock.
B) 9G1234 Springs that have the part number printed in black ink on the surface of the spring need to be removed from dealer stock and handled in accordance with your Warranty Bulletin.
C) 9G1234 Springs that have no part number printed on the surface of the spring need to be removed from dealer stock and handled in accordance with your Warranty Bulletin. |
| |
| |
| ****Affected Product**** |
| Refer to the attached Rework Procedure. |
| ****Parts Stock**** |
|
Submit one claim for all parts removed from dealer parts stock.
|
| |
| |
| ****Affected Product**** |