PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGER HOUSINGS AND ASSOCIATED HARDWARE ON CERTAIN 3512B LOCOMOTIVE ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGER HOUSINGS AND ASSOCIATED HARDWARE ON CERTAIN 3512B LOCOMOTIVE ENGINES

Usage:



REBE3711-02

01Aug2008
(Revised 08Apr2009)


O-359

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGER HOUSINGS AND ASSOCIATED HARDWARE ON CERTAIN 3512B LOCOMOTIVE ENGINES

1355 1052 1065 1053
PS42756
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42756" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 01Aug2008 (Revised 04Aug2008) Service Letter. Changes have been made to Parts Needed.


TERMINATION DATE

31Aug2010

PROBLEM

The existing turbocharger configuration allows engines to experience high exhaust temperatures. The engine may experience high levels of high exhaust temperature warnings and derates if the turbocharger turbine housing is not replaced.

AFFECTED PRODUCT

Model Identification Number
3512B  3ZW00344, 355, 359, 367-368, 371, 379, 381-382, 402, 422, 441-443, 451-452, 455, 464-465, 485-488, 497-499, 505-507, 512, 519-521, 530-532, 537-538, 547, 549, 552-553, 557-561, 569-570, 572-577, 579-584, 587-595, 599, 606-607, 609, 612-617, 619-622, 624, 626-628, 631-634, 640, 642-645, 647-648, 651-652, 654-656, 658-660, 662-668, 678, 693, 698, 701-702, 709, 711-712, 714, 716, 718, 724, 728-730, 734, 736, 739, 751-753, 780, 787-788, 790, 795, 797-798, 805, 807, 819

PARTS NEEDED

Qty

Part Number Description
4 2F0808 SCREW-DRIVE
2 4P4460 GASKET
16 5M2894 WASHER-HARD
2 6V1454 SEAL-O RING
8 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 7N7559 GASKET
4 1097411 SEAL-O-RING
2 1412754 NAMEPLATE
2 1782439 SEAL AS
16 1888617 BOLT
4 1888618 CLAMP
4 2071382 GASKET-EXHAUST
2 2102540 BELLOWS AS
2 2528374 GASKET
2 2837776 REGULATOR-TEMP
8 2840753 WASHER-SST
2 2894079 GASKET
2 2942939 HOUSING-TURBINE
8 2986389 SPACER
8 3008579 BOLT-HEX HEAD
8 3102233 NUT-HEX
1 3272708 SOFTWARE GP-ELEK
1 3281449 SOFTWARE GP-ELEK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

1. Follow the removal procedure within publication "Turbocharger - Remove - Rear Mounted Turbocharger", SENR6564 to remove the turbocharger from the engine.

2. Replace the current existing turbine housing with new 294-2939 Turbine Housing.

3. Replace the current turbocharger nameplate with new 141-2754.

NOTE: The new plate will require that the original turbocharger serial number and new 325-7102 Turbocharger part number be stamped onto the plate.

4. Replace associated hardware and exhaust bellows.

5. Replace existing seperate circuit aftercooler thermostats with new 283-7776 Thermostat.

6. Install turbocharger using publication "Turbocharger - Disassembly" and "Turbocharger - Assembly" and "Turbocharger - Install - Rear Mounted Turbocharger", SENR6564.

7. Reflash ECM software to appropriate 327-2708 ADEM II software or 328-1449 ADEM III software.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-9000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
9001-18000 hrs,
25-42 mo 
50.0%
50.0%
50.0%
50.0%
0.0%
0.0%
18001-27000 hrs,
43-66 mo 
25.0%
25.0%
75.0%
75.0%
0.0%
0.0%
 NOTE: This is a 15.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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