PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRELUBE CIRCUIT ON 3516B, 3516C, AND 3512C ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRELUBE CIRCUIT ON 3516B, 3516C, AND 3512C ENGINES

Usage:

REBE2797-00

12Dec2007


U-641
A-522
D-524
O-560

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRELUBE CIRCUIT ON 3516B, 3516C, AND 3512C ENGINES

1408
PS42575
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42575" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Dec2009

PROBLEM

The existing right hand rail engine harness may not have the circuit connections to operate the air prelube pump on certain 3516B, 3516C, and 3512C engines. The existing air prelube harness may be incorrectly wired which will keep the prelube pump from operating.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3512B S2G00112-00134

S2H00297, 302-303
3512C  LLF00210
3516B S2P00108-00118, 123

S2R00250, 252, 256, 258, 274
3516B HD  S2Z00110-00113, 118-162, 164, 169-172, 174, 176-177, 182
3516C  PES00200-00207
*******Group  2*******
3512B S2G00151

S2H00221-00223, 296, 298-301
3516B S2P00119-00122

S2R00275-00281, 284-291
3516B HD  S2Z00163, 173, 175, 178-181, 183-187, 192, 198

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 0977404 TUBE-HEAT (Bulk - 100 mm per repair)
1 3145153 HARNESS AS
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 0977404 TUBE-HEAT (Bulk - 100 mm per repair)
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Group 1
Check the prelube connector on the right hand rail harness for pins in Holes 1 and 2. If there are no pins in Holes 1 and 2, install Harness 314-5153 between the prelube harness and the rail harness. (Image1)

Check for continuity between the ring terminals and pins 5 and 6 at the connector on the 284-3039 Air Prelube Harness. If the ring terminals are not connected to pins 5 and 6 in the connector, remove the heat shrink from the connector and conduit.

Remove pins 1, 2, 5, and 6. Place a new piece of heat shrink tubing (097-7404) over the conduit.

Install the original pins 5 and 6 in holes 1 and 2, and install the original pins 1 and 2 in holes 5 and 6.

Finish by positioning the heat shrink tubing over the connector and the conduit, then heating the heat shrink tubing until it is properly attached.


Group 2
Check for continuity between the ring terminals and pins 5 and 6 at the connector on the 284-3039 Air Prelube Harness. If the ring terminals are not connected to pins 5 and 6 in the connector, remove the heat shrink from the connector and conduit.

Remove pins 1, 2, 5, and 6. Place a new piece of heat shrink tubing (097-7404) over the conduit.

Install the original pins 5 and 6 in holes 1 and 2, and install the orginal pins 1 and 2 in holes 5 and 6.

Finish by positioning the heat shrink tubing over the connector and the conduit and heating the heat shrink tubing until it is properly attached.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-500 hrs 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-500 hrs 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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