PRODUCT SUPPORT PROGRAM FOR INSTALLING THE NEW TURBOCHARGER OIL LINE AND WATER LINE ON CERTAIN C32 MARINE ENGINES Caterpillar

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE NEW TURBOCHARGER OIL LINE AND WATER LINE ON CERTAIN C32 MARINE ENGINES

Usage:

REBE2553-00

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01Nov2007

U-549

A-450

D-448

O-480

TM-21

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*Before/After*	PRODUCT SUPPORT PROGRAM FOR INSTALLING THE NEW TURBOCHARGER OIL LINE AND WATER LINE ON CERTAIN C32 MARINE ENGINES
1380 1307		PS42541

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NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42541" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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TERMINATION DATE

30Nov2009

PROBLEM

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The existing water line can fail on certain C32 Marine Engines, causing water leaks.

AFFECTED PRODUCT

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Model	Identification Number
*****Group 1*****
C32	RNC02180-02939

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*****Group 2*****
C32	RNC02940-02986

PARTS NEEDED

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Qty	Part Number	Description
*****Group 1*****
2	0S1619	BOLT
1	6V4589	SEAL-O-RING
1	6V5063	SEAL-O-RING
1	9M4584	CONNECTOR-FLARED
1	0088381	ELBOW
2	1847211	CLIP
1	1986068	SEAL-INTEGRAL
1	3096233	TUBE AS. - TURBO
1	3125562	HOSE AS
*****Group 2*****
2	0S1619	BOLT
1	6V5063	SEAL-O-RING
1	0088381	ELBOW
2	1847211	CLIP
1	3125562	HOSE AS

ACTION REQUIRED

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The 284-0612 Tube As should be replaced with the 312-5562 Hose As and two 184-7211 Clips. Also, replace the 0T-0573 Bolts with two 0S-1619 Bolts. The hose must be retained at location (1) and location (2).

Replace the 008-8381 Elbow and 6V-5053 O-ring Seal with new parts of the same part number.

If the 312-5562 Hose As is being retrofitted to Group 1 (RNC00001-RNC02939), the indicated oil line tube (3) must be updated to a 309-6233 Tube. A 6V-4589 O-Ring Seal and 9M-4584 Flared Connector are used at the lower connection of this tube. A 198-6068 Seal is used at the upper connection.

Refer to Engine News articles SEBD9508 and SEBD9503 for additional information.

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Image1

SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 1*****
0-5000 hrs, 0-60 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 3.0-hour job for Group 1
Reasonable travel and mileage are allowed. Travel can only be claimed for one engine in a two-engine installation. Both engines must be called out in claim report.

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 2*****
0-5000 hrs, 0-60 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 3.0-hour job for Group 2
Reasonable travel and mileage are allowed. Travel can only be claimed for one engine in a two-engine installation. Both engines must be called out in claim report.