PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST MANIFOLD ON CERTAIN C2.2 ENGINES
Usage:
REBE1818-00
Show/hide table
| 10May2007 |
U-177
D-152
O-163
TM-7
Show/hide table
| Before/After | PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST MANIFOLD ON CERTAIN C2.2 ENGINES |
|
| 1059 | PS42403 |
|
Show/hide table
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42403" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
TERMINATION DATE |
| 31May2009 |
PROBLEM
Show/hide table
| The existing exhaust manifold on certain C2.2 engines has a coolant/air bleed passage that has not been drilled deep enough to break through into the water jacket, leaving a thin membrane of cast aluminum. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| C2.2 | JAW00156, 158-159, 161-163, 169-180, 184, 187-189 TAG00610, 613-616 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| 1 | 2305118 | GASKET |
ACTION REQUIRED
Show/hide table
| Refer to the attached Rework Procedure. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
0-24 mo |
||||||
Show/hide table
| NOTE: This is a 2.0-hour job | ||||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Show/hide table
| 1. Remove exhaust manifold and gasket from engine. The photograph below shows the blocked coolant/air bleed passage, indicated by the arrow. Note: The exhaust manifold part number for the C2.2 engines is 230-5124. The exhaust manifold part number for the C2.2T engines is 281-9616. |
|
| Image1.1.1 |
| 2. Using a 10mm bit, drill the blocked coolant/air bleed passage until the aluminum membrane has been removed. The photographs below show the manifold with the coolant/air bleed passage cleared. |
|
| Image1.2.1 |
|
| Image1.2.2 |
| 3. It is important the passage depth does not go beyond that necessary to remove the blockage. |
| 4. Any swarf or debris that enters the manifold during the drilling of the aluminum membrane must be cleared. |
| 5. Install a new exhaust manifold gasket, part number 230-5118, prior to reinstalling the manifold. |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR INSPECTING CERTAIN MODEL YEAR 2007 HEAVY DUTY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR INSPECTING CERTAIN MODEL YEAR 2007 HEAVY DUTY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C4.4 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C4.4 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074 PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074
PRODUCT SUPPORT PROGRAM FOR REWORKING INJECTOR HEIGHT SETTINGS ON CERTAIN 2007 C13 ENGINES. PRODUCT SUPPORT PROGRAM FOR REWORKING INJECTOR HEIGHT SETTINGS ON CERTAIN 2007 C13 ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074.
PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES. PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES.
PRODUCT SUPPORT PROGRAM FOR TESTING COOLANT SAMPLE FOR PRESENCE OF DIESEL FUEL AND IF NECESSARY REPLACE THE CYLINDER HEAD FOR CERTAIN C27 AND C32 ENGINES. PRODUCT SUPPORT PROGRAM FOR TESTING COOLANT SAMPLE FOR PRESENCE OF DIESEL FUEL AND IF NECESSARY REPLACE THE CYLINDER HEAD FOR CERTAIN C27 AND C32 ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR MODIFYING THE FILTER BYPASS ON CERTAIN TH31 and TH35 OEM PETROLEUM TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR MODIFYING THE FILTER BYPASS ON CERTAIN TH31 and TH35 OEM PETROLEUM TRANSMISSIONS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3508 GENSET ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3508 GENSET ENGINES.
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER BASE AND FUEL PRESSURE REGULATORS ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER BASE AND FUEL PRESSURE REGULATORS ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTUATORS FOR THE INTAKE VALVE ON CERTAIN C11 AND C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTUATORS FOR THE INTAKE VALVE ON CERTAIN C11 AND C13 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING EXISTING CONTINUOUS REGENERATION TRAP DIAGNOSTIC MODULE (CRTDM) (J-M DPF MONITOR) ON CERTAIN APPLICATIONS OF 380HP C13 ENGINES IN MCI COACHES. PRODUCT SUPPORT PROGRAM FOR REPLACING EXISTING CONTINUOUS REGENERATION TRAP DIAGNOSTIC MODULE (CRTDM) (J-M DPF MONITOR) ON CERTAIN APPLICATIONS OF 380HP C13 ENGINES IN MCI COACHES.
PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR COMPRESSOR HEAD GASKET KIT ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR COMPRESSOR HEAD GASKET KIT ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING SEAWATER AFTERCOOLER GROUP ON C32 HEUI COMMERCIAL MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING SEAWATER AFTERCOOLER GROUP ON C32 HEUI COMMERCIAL MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER OIL AND WATER LINES ON CERTAIN 3516BHD LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER OIL AND WATER LINES ON CERTAIN 3516BHD LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON ALL MACHINES EQUIPPED WITH PRODUCT LINK (PL121 AND PL321). PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON ALL MACHINES EQUIPPED WITH PRODUCT LINK (PL121 AND PL321).
PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING SOFTWARE ON CERTAIN C6.6 AG ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING SOFTWARE ON CERTAIN C6.6 AG ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE INFORMATION LABEL ON CERTAIN 3512C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE INFORMATION LABEL ON CERTAIN 3512C GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TOP PISTON RING ON CERTAIN 3126 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TOP PISTON RING ON CERTAIN 3126 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE ELECTRIC THROTTLE SENSOR INPUT TO THE ECM ON CERTAIN 3508B, 3508C, AND 3512C PETROLEUM ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE ELECTRIC THROTTLE SENSOR INPUT TO THE ECM ON CERTAIN 3508B, 3508C, AND 3512C PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALTERNATOR BRACKET, AIR INLET HEATER SOLENOID, OIL FILL TUBE, AND WATER TEMPERATURE REGULATOR ON CERTAIN C9 ON-HIGHWAY MASS TRANSIT BUS ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALTERNATOR BRACKET, AIR INLET HEATER SOLENOID, OIL FILL TUBE, AND WATER TEMPERATURE REGULATOR ON CERTAIN C9 ON-HIGHWAY MASS TRANSIT BUS ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CLEAN GAS INDUCTION VENTURI MASS AIR FLOW SENSOR AND THE CRANKCASE VENTILATION SYSTEM ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CLEAN GAS INDUCTION VENTURI MASS AIR FLOW SENSOR AND THE CRANKCASE VENTILATION SYSTEM ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES.
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN MODEL YEAR 2007 C15 AND C13 ENGINES. PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN MODEL YEAR 2007 C15 AND C13 ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING S1 FRAME ABB CIRCUIT BREAKER WITH S3 FRAME ABB CIRUIT BREAKER ON CERTAIN C3.3 AND C4.4 GENSET (600V) PRODUCT IMPROVEMENT PROGRAM FOR REPLACING S1 FRAME ABB CIRCUIT BREAKER WITH S3 FRAME ABB CIRUIT BREAKER ON CERTAIN C3.3 AND C4.4 GENSET (600V)