PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3516B SERIES ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3516B SERIES ENGINES

Usage:

REBE1281-00

29Sep2006


U-658
A-638
D-622
O-640
TM-510

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3516B SERIES ENGINES

1052
PS51230
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51230" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2008

PROBLEM

The turbochargers may fail on certain 3516B series engines due to compressor wheel high cycle fatigue of the splitter blades. This service letter is to be applied only to compressor wheel splitter blade failures on the 180-5433 Turbocharger Cartridge (reference Image 1).

AFFECTED PRODUCT

Model Identification Number
3516B 2FW00117-00395

3CW00228-00257

S2P00100-00107

S2W00100-00110

PARTS NEEDED

Qty

Part Number Description
1 2850114 KIT - GASKET
1 2877208 CARTRIDGE GP

ACTION REQUIRED

For the engine serial numbers listed above in the Affected Product section, inspect for compressor wheel splitter (short) blade failure during normal PM intervals. Inspect for compressor wheel splitter blade failure by removing the air cleaner element and visually inspecting the condition of the compressor wheel. If a failed blade is found (reference Image 1), then replace failed 180-5433 Turbocharger Cartridge with 287-7208 Turbocharger Cartridge per the attached rework procedure.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-5000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
5001-10000 hrs,
13-24 mo 
75.0%
75.0%
0.0%
0.0%
25.0%
25.0%
10001-15000 hrs,
25-36 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
15001-20000 hrs,
37-48 mo 
25.0%
25.0%
0.0%
0.0%
75.0%
75.0%
 NOTE: This is a 7.0-hour job



PARTS DISPOSITION

All 180-5433 Turbocharger Cartridges that are replaced as part of the Rework Procedure must be returned to the address below in order for the warranty claim to be settled. Failure to return the 180-5433 Turbocharger Cartridge will result in the rejection of the Cartridge parts cost portion of the claim. All 180-5433 Turbocharger Cartridges must be properly packaged and labeled with the service letter program number.
Address:
Caterpillar, Inc.,
ATTN: Eric Seubring,
Bldg B Claims Room,
3701 State Road 26 East,
Lafayette, IN 47905
 
 
 


Rework Procedure


 
1. Follow the removal procedure within publication "Turbocharger - Remove ? Rear Mounted Turbocharger", SENR6564 to remove the turbocharger from the engine.

2. After the turbocharger is removed, replace the turbocharger cartridge using publication "Turbocharger ? Disassemble" and "Turbocharger ? Assemble", SENR6564.

NOTE: ALL units will require the gasket kit listed.

3. Inspect the intake tract for debris all the way from the air cleaner to the turbocharger.

4. After the turbocharger is assembled, install the turbocharger on the engine using publication "Turbocharger - Install ? Rear Mounted Turbocharger",SENR6564.
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING SOFTWARE ON CERTAIN C9 ACERT MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING SOFTWARE ON CERTAIN C9 ACERT MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3512B PETROLEUM GENSET ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3512B PETROLEUM GENSET ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN 3516B HD LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN 3516B HD LOCOMOTIVE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING DRIVELINE ON CERTAIN C-18 GENERATOR SETS WITH LC6 GENERATORS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING DRIVELINE ON CERTAIN C-18 GENERATOR SETS WITH LC6 GENERATORS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTIAN 0R7467 CYLINDER HEADS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTIAN 0R7467 CYLINDER HEADS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR INSTALLING WIRING HARNESSES FOR CERTAIN C32 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSTALLING WIRING HARNESSES FOR CERTAIN C32 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS ON CERTAIN C32 AND 3508 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS ON CERTAIN C32 AND 3508 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS FOR CERTAIN C32 AND 3500 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS FOR CERTAIN C32 AND 3500 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LUBE OIL PUMP ON CERTAIN C6.6 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LUBE OIL PUMP ON CERTAIN C6.6 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR TIGHTENING THE DIRECT INJECTION FUEL NOZZLE ADAPTERS ON CERTAIN 3408 AND 3412 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR TIGHTENING THE DIRECT INJECTION FUEL NOZZLE ADAPTERS ON CERTAIN 3408 AND 3412 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN DRIVE BELTS ON CERTAIN C32 50HZ GENERATOR SET PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN DRIVE BELTS ON CERTAIN C32 50HZ GENERATOR SET
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEUI OIL PRESSURE SENSOR AND HEUI OIL CROSSOVER TUBES ON CERTAIN 3126A REMANUFACTURED ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEUI OIL PRESSURE SENSOR AND HEUI OIL CROSSOVER TUBES ON CERTAIN 3126A REMANUFACTURED ENGINES
Product support program for reworking the Power Distribution Panel Harness Assembly on certain 3500B Series II Marine Propulsion engines Product support program for reworking the Power Distribution Panel Harness Assembly on certain 3500B Series II Marine Propulsion engines
PRODUCT SUPPORT PROGRAM FOR CHANGING WARNING AND SHUT DOWN TRIP POINTS ON CERTAIN G3606, G3608, G3612, AND G3616 A3 ENGINES PRODUCT SUPPORT PROGRAM FOR CHANGING WARNING AND SHUT DOWN TRIP POINTS ON CERTAIN G3606, G3608, G3612, AND G3616 A3 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 0R9962 CLINDER PACKS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 0R9962 CLINDER PACKS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON SKIRTS ON CERTAIN C12 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON SKIRTS ON CERTAIN C12 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR FLASHING ENGINE SOFTWARE ON CERTAIN C-13 INDUSTIRAL ENGINES INSTALLED IN AGRICULTIRAL PRODUCTS PRODUCT IMPROVEMENT PROGRAM FOR FLASHING ENGINE SOFTWARE ON CERTAIN C-13 INDUSTIRAL ENGINES INSTALLED IN AGRICULTIRAL PRODUCTS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CUSTOMER E-STOP WIRING FOR CERTAIN 3500B MARINE PROPULSION ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CUSTOMER E-STOP WIRING FOR CERTAIN 3500B MARINE PROPULSION ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND TORQUEING THE GOVERNOR SHAFT BOLT FOR CERTAIN 3406 ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND TORQUEING THE GOVERNOR SHAFT BOLT FOR CERTAIN 3406 ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FAN PULLEY GROUP ON CERTAIN 3516 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FAN PULLEY GROUP ON CERTAIN 3516 GENERATOR SETS
Product Improvement Program for replacing the union in the fuel/water separator fuel line on certain C32 generator sets Product Improvement Program for replacing the union in the fuel/water separator fuel line on certain C32 generator sets
Product Improvement Program for reworking the 1U8763 Lifting Bracket Assembly. Product Improvement Program for reworking the 1U8763 Lifting Bracket Assembly.
PRODUCT SUPPORT PROGRAM FOR REPLACING AFTERCOOLERS ON C9 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING AFTERCOOLERS ON C9 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTURATORS FOR THE INTAKE VALVE ON CERTAIN C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTURATORS FOR THE INTAKE VALVE ON CERTAIN C13 TRUCK ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.