PRODUCT SUPPORT PROGRAM FOR INSTALLING WIRING HARNESSES FOR CERTAIN C32 GENERATOR SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING WIRING HARNESSES FOR CERTAIN C32 GENERATOR SETS

Usage:

REBE1121-01

03Aug2006
(Revised 06Nov2006)


U-582
A-567
O-566

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING WIRING HARNESSES FOR CERTAIN C32 GENERATOR SETS

4459
PS42237
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42237" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the August 3, 2006 Service Letter. Changes have been made to the affected population and a reference has been added.


TERMINATION DATE

31Aug2008

PROBLEM

Certain C32 generator sets were built without the necessary wiring to allow communication between the CAN1 service connector on the generator and the engine ECM.

AFFECTED PRODUCT

Model Identification Number
C32  SXC00301, 304-310, 313, 315, 317-318, 321-323, 326-327, 331, 357

PARTS NEEDED

Qty

Part Number Description
1 2915483 HARNESS AS
1 2915484 HARNESS AS
10 7K1181 STRAP-CABLE

ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
Refer to SEBU8088 Operation and Maintenance Manual and the following instructions:

The 40 pin connector (Image 1.1.1) and the CAN1/CDL service connector (Image 1.1.2) are located inside the generator terminal box.
Image1.1.1
Image1.1.2
 
Install 291-5483 Harness and 291-5484 Harness between 40 pin connector and CAN1/CDL service connector. Wire pin 1 (orange wire) of 291-5483 Harness to pin 13 of the 40 pin connector. Wire pin 2 (brown wire) of 291-5483 Harness to pin 14 of the 40 pin connector. Wire pin 1 (orange wire) of 291-5484 Harness to pin D of the service connector. Wire pin 2 (brown wire) of 291-5484 Harness to pin E of the service connector. Connect 291-5483 Harness and 291-5484 Harness together. Secure harnesses using cable ties.
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS ON CERTAIN C32 AND 3508 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS ON CERTAIN C32 AND 3508 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS FOR CERTAIN C32 AND 3500 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING P-FRAME CIRCUIT BREAKER SUPPORTS FOR CERTAIN C32 AND 3500 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LUBE OIL PUMP ON CERTAIN C6.6 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LUBE OIL PUMP ON CERTAIN C6.6 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR TIGHTENING THE DIRECT INJECTION FUEL NOZZLE ADAPTERS ON CERTAIN 3408 AND 3412 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR TIGHTENING THE DIRECT INJECTION FUEL NOZZLE ADAPTERS ON CERTAIN 3408 AND 3412 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN DRIVE BELTS ON CERTAIN C32 50HZ GENERATOR SET PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN DRIVE BELTS ON CERTAIN C32 50HZ GENERATOR SET
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEUI OIL PRESSURE SENSOR AND HEUI OIL CROSSOVER TUBES ON CERTAIN 3126A REMANUFACTURED ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEUI OIL PRESSURE SENSOR AND HEUI OIL CROSSOVER TUBES ON CERTAIN 3126A REMANUFACTURED ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ECM SOFTWARE ON CERTAIN C32 EPG ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ECM SOFTWARE ON CERTAIN C32 EPG ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES. PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES.
PRODUCT SUPPORT PROGRAM FOR CHANGING FLS AND FTS SETTINGS ON CERTAIN 3412E, C30, AND C32 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR CHANGING FLS AND FTS SETTINGS ON CERTAIN 3412E, C30, AND C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER TEMPERATURE REGULATOR ON CERTAIN C9 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER TEMPERATURE REGULATOR ON CERTAIN C9 ON-HIGHWAY TRUCK ENGINES
Product Improvement Program for adding vibration dampers to Air Shut Offs on certain 3500 diesel engines Product Improvement Program for adding vibration dampers to Air Shut Offs on certain 3500 diesel engines
Product Improvement Program to relocate limit switches and add vibration dampers to the Air Shut Offs(ASOs) on certain 3500 diesel engines. Product Improvement Program to relocate limit switches and add vibration dampers to the Air Shut Offs(ASOs) on certain 3500 diesel engines.
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTIAN 0R7467 CYLINDER HEADS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTIAN 0R7467 CYLINDER HEADS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING DRIVELINE ON CERTAIN C-18 GENERATOR SETS WITH LC6 GENERATORS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING DRIVELINE ON CERTAIN C-18 GENERATOR SETS WITH LC6 GENERATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN 3516B HD LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN 3516B HD LOCOMOTIVE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3512B PETROLEUM GENSET ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3512B PETROLEUM GENSET ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING SOFTWARE ON CERTAIN C9 ACERT MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING SOFTWARE ON CERTAIN C9 ACERT MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3516B SERIES ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING TURBOCHARGERS ON CERTAIN 3516B SERIES ENGINES
Product support program for reworking the Power Distribution Panel Harness Assembly on certain 3500B Series II Marine Propulsion engines Product support program for reworking the Power Distribution Panel Harness Assembly on certain 3500B Series II Marine Propulsion engines
PRODUCT SUPPORT PROGRAM FOR CHANGING WARNING AND SHUT DOWN TRIP POINTS ON CERTAIN G3606, G3608, G3612, AND G3616 A3 ENGINES PRODUCT SUPPORT PROGRAM FOR CHANGING WARNING AND SHUT DOWN TRIP POINTS ON CERTAIN G3606, G3608, G3612, AND G3616 A3 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 0R9962 CLINDER PACKS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 0R9962 CLINDER PACKS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON SKIRTS ON CERTAIN C12 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON SKIRTS ON CERTAIN C12 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR FLASHING ENGINE SOFTWARE ON CERTAIN C-13 INDUSTIRAL ENGINES INSTALLED IN AGRICULTIRAL PRODUCTS PRODUCT IMPROVEMENT PROGRAM FOR FLASHING ENGINE SOFTWARE ON CERTAIN C-13 INDUSTIRAL ENGINES INSTALLED IN AGRICULTIRAL PRODUCTS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CUSTOMER E-STOP WIRING FOR CERTAIN 3500B MARINE PROPULSION ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CUSTOMER E-STOP WIRING FOR CERTAIN 3500B MARINE PROPULSION ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.