PRODUCT SUPPORT PROGRAM FOR INSPECTING THE AIR AND FUEL ACTUATORS ON CERTAIN G3516 ENGINES
Usage:
REBE1037-00
Show/hide table
| 10Jul2006 |
D241
E255
E310
E459
J320
N030
E255
E310
E459
J320
N030
Show/hide table
| Before/After (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR INSPECTING THE AIR AND FUEL ACTUATORS ON CERTAIN G3516 ENGINES |
|
| 1278 | PS42228 |
|
Show/hide table
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42228" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
TERMINATION DATE |
| 31Jan2007 |
PROBLEM
Show/hide table
| The circuit board in the actuator was moved prior to the perscribed cooling time. This may allow the CAN chip connections in the circuit board to become loose and ultimatly fail. Once the CAN chip looses connection, the actuator will not be able to communicate with the ECM and result in an unscheduled engine shutdown. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| G3516 | WPT00100-00110 WPW00125-00138, 140-178, 180-185, 187-189, 197 |
PARTS NEEDED
Show/hide table
| No parts needed for this program |
ACTION REQUIRED
Show/hide table
| Inspect the actuator serial number and verify that it is on the inspection list of actuators. If the actuator is on the list, remove it and direct ship the actuator to Woodward for a replacement. If the actuator is "NOT" on the list, no further action is required. The steps for actuator return to Woodward are as follows: 1. Contact Melisa Gloden (970-498-3564) for a return authorization number (RA #)and expected/estimated inspection/repair turnaround time. 2. Remove the "inspection list" actuator from the engine and ship back to Woodward using the following shipping information. Attn: Arlene Justus 3800 North Wilson Loveland, CO 80538 (Make sure you include the RA # provided by Melisa Gloden with your shipment) Include return shipping information for Woodward. Woodward will inspect, rework the actuators as needed, and ship them back to the dealership using the supplied return shipping instructions. Image One: Location of the actuators on the engine. Image Two: Location of the serial number tag on the Air Actuator. Image Three: Location of the serial number tag on the Fuel Actuator. |
Show/hide table
|
| Image1 |
|
| Image2 |
|
| Image3 |
SERVICE CLAIM ALLOWANCES
Show/hide table
0-12 mo |
||||||
Show/hide table
| NOTE: This is a 1.0-hour job | ||||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
Product support program to replace generator voltage regulators producing no voltage, that are subject to high humidity on 3406C, 3456, and C18 Generator Sets. Product support program to replace generator voltage regulators producing no voltage, that are subject to high humidity on 3406C, 3456, and C18 Generator Sets.
Product Improvement program for Removing all 242-3958 voltage regulators from dealer part stock. Product Improvement program for Removing all 242-3958 voltage regulators from dealer part stock.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TRANSMISSION PRESSURE SENSOR ON CERTAIN C9 ACERT MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TRANSMISSION PRESSURE SENSOR ON CERTAIN C9 ACERT MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING TURBO EXHAUST HOUSINGS FOR CERTAIN C12 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING TURBO EXHAUST HOUSINGS FOR CERTAIN C12 MARINE ENGINES
Product support program for updating software on all machines equipped with PL121s and PL321s Product Link Product support program for updating software on all machines equipped with PL121s and PL321s Product Link
3192 MARINE GEAR Planetary Reduction Gears
3192 MARINE GEAR Idler Shaft and Lower Shaft
3192 MARINE GEAR Ahead and Astern Clutches and Clutch Shafts
3192 MARINE GEAR Lubrication Components
3192 MARINE GEAR Lubrication, Hydraulic System and Operation
3192 MARINE GEAR Introduction and Application
3192 MARINE GEAR Cutaway
PRODUCT IMPROVMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN DV-3126E TRUCK ENGINES PRODUCT IMPROVMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN DV-3126E TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING ENGINE SOFTWARE FOR CERTAIN C15 TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING ENGINE SOFTWARE FOR CERTAIN C15 TRUCK ENGINES
Product Improvment Program for replacing the braided power cabling on certain C18 Generartor Sets Product Improvment Program for replacing the braided power cabling on certain C18 Generartor Sets
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BRAIDED POWER CABLES ON CERTAIN C18 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BRAIDED POWER CABLES ON CERTAIN C18 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING THE SOFTWARE (FLASH FILE) ON CERTAIN C9 ACERT MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING THE SOFTWARE (FLASH FILE) ON CERTAIN C9 ACERT MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3508B GENERATOR SET ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3508B GENERATOR SET ENGINES.
Product support program for updating software on all machines equipped with PL121s and PL321s Product Link Product support program for updating software on all machines equipped with PL121s and PL321s Product Link
Product Improvement Program to relocate limit switches and add vibration dampers to the Air Shut Offs(ASOs) on certain 3500 diesel engines. Product Improvement Program to relocate limit switches and add vibration dampers to the Air Shut Offs(ASOs) on certain 3500 diesel engines.
Product Improvement Program for adding vibration dampers to Air Shut Offs on certain 3500 diesel engines Product Improvement Program for adding vibration dampers to Air Shut Offs on certain 3500 diesel engines
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER TEMPERATURE REGULATOR ON CERTAIN C9 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER TEMPERATURE REGULATOR ON CERTAIN C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR CHANGING FLS AND FTS SETTINGS ON CERTAIN 3412E, C30, AND C32 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR CHANGING FLS AND FTS SETTINGS ON CERTAIN 3412E, C30, AND C32 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES. PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES.