ENGINE INSTALLATION & SERVICE HANDBOOK Caterpillar


Starting System

Usage:

Electric Starters

Cable Size

The start circuit between battery and starting motor, and control circuit between battery, switch, and motor solenoid must be within maximum resistance limits shown.

Not all this resistance is allowed for cables. Connections and contactors, except the motor solenoid contactor, are included in the total allowable resistance. Additional fixed resistance allowances are:

-Contactors (Relays, Solenoid, Switches)-0.0002 ohm

-Connections (Each Series Connectors)-0.00001 ohm

The fixed resistance of connections and contactors is determined by the cable routing. Fixed resistance (Rf) subtracted from total resistance (Rf) equals allowable cable resistance (Rc): Rt - Rf = Rc.

Battery Performance

Air Starters

Air Storage Tank Sizing

Many applications require sizing air storage tanks to provide a specified number of starts without recharging. This is accomplished as follows:

Where:

VT = Air storage tank capacity (ft3 or m3)

VS = Air consumption of the starter motor (ft3/sec or m3/sec) - see air starting requirements chart on next page.

T = Total cranking time required (sec). If 6 consecutive starts are required, use 7 sec for 1st start, (while engine is cold), and 2 sec each for remaining 5 starts, or a total cranking time of 17 sec.

Pa = Atmospheric pressure (psia or kPaa) - normally, atmospheric pressure is 14.7 psia or 101 kPaa.

PT = Air storage tank pressure (psia or kPaa) - this is the storage tank pressure at the start of cranking.

Pmin = Minimum air storage tank pressure required to sustain cranking at 100 rpm (psia or kPaa) - see air starting requirements chart on next page.

Air Starting Requirements

3600 Air Start Tank Sizing

Caterpillar Information System:

ENGINE INSTALLATION & SERVICE HANDBOOK Lubrication System
ENGINE INSTALLATION & SERVICE HANDBOOK Fuel System
ENGINE INSTALLATION & SERVICE HANDBOOK Formula for Calculating Horsepower
ENGINE INSTALLATION & SERVICE HANDBOOK Sizing Combustion Air Ducts
ENGINE INSTALLATION & SERVICE HANDBOOK Combustion Air Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Ventilation Air Duct Sizing
ENGINE INSTALLATION & SERVICE HANDBOOK Ventilation System Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Heat Recovery Systems
ENGINE INSTALLATION & SERVICE HANDBOOK Exhaust System
ENGINE INSTALLATION & SERVICE HANDBOOK Exhaust System Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Cooling System
ENGINE INSTALLATION & SERVICE HANDBOOK Introduction
ENGINE INSTALLATION & SERVICE HANDBOOK Mounting and alignment
ENGINE INSTALLATION & SERVICE HANDBOOK Vibration
ENGINE INSTALLATION & SERVICE HANDBOOK Electrical Fundamentals<FONT SIZE=-1>*</FONT>
ENGINE INSTALLATION & SERVICE HANDBOOK Marine Engine Performance Analysis
ENGINE INSTALLATION & SERVICE HANDBOOK Cat Marine/Industrial Engine Diagnostic Codes
ENGINE INSTALLATION & SERVICE HANDBOOK Caterpillar Sea Trial Rules of Thumb - Marine Engine Performance Specifications<FONT SIZE=-1>*</FONT>
ENGINE INSTALLATION & SERVICE HANDBOOK General Rules of Thumb
ENGINE INSTALLATION & SERVICE HANDBOOK Mathematical Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Physics Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Caterpillar Numerical Code
323F LN MHPU Hydraulic System (Interactive), 538-2238-01 323F LN MHPU Hydraulic System (Interactive), 538-2238-01
C3.3 Generator Set Electrical System 456-2353-02, 558-2843-00, 558-2844-00 C3.3 Generator Set Electrical System 456-2353-02, 558-2843-00, 558-2844-00
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.