- Wheel Dozer
- 844K (S/N: MBE1-UP; M4R1-UP; KLS1-UP; K4Y1-UP)
- 854K (S/N: KK31-UP; RM31-UP; KK61-UP; RM61-UP)
- Wheel Loader
- 990K (S/N: DJK1-UP; A9P1-UP; M9P1-UP; K9X1-UP)
- 992K (S/N: KK21-UP; RM21-UP; KK41-UP; RM51-UP)
- 994K (S/N: MM91-UP; MRK1-UP; SMX1-UP)
- 992K (S/N: KK21-UP; RM21-UP; KK41-UP; RM51-UP)
Introduction
This Special Instruction provides installation procedure for Tire Pressure Monitoring Kit
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Important Safety Information
Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage. |
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Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below. |
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Personal injury can result from improper handling of chemicals. Make sure you use all the necessary protective equipment required to do the job. Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used. Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals. |
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Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information. |
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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
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Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur. |
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Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads. |
Required Parts
| Required Parts | |||
| Item | Qty | Part Number | Part Name |
| 1 | 3 | Cable Strap | |
| 2 | 1 | Monitor | |
| 3 | 1 | Antenna | |
| 4 | 4 | Pressure Sensor | |
| 5 | 1 | Sensor Harness As | |
| 6 | 1 | Bracket As | |
| 7 | 2 | Bolt | |
| 8 | 2 | Hard Washer | |
| 9 | 2 | Bolt | |
Installation Procedure for Tire Pressure Monitoring Kit 560-2916
Follow the below set of instructions for installing the Tire Monitoring Kit
- Attach Monitor (2) to Bracket As. (6) using two Bolts (9), two Washers (8).
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Illustration 2 g06408231 (6) 539-4715 Bracket As
(7)6V-8214 Bolt - Remove existing bolts and washers, retain washers and discard bolts. Install Bracket As (6) to back of cab using two Bolts (7) and two existing washers.
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Illustration 3 g06408245 (5) 539-4239 Sensor Harness As - Plug Sensor Harness As (5) into existing 4-pin breakout.
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Illustration 4 g06408299 (4) 529-6549 Pressure Sensor - Place Pressure Sensor (4) on all four tire valve stems.
Note: Record the unique six-digit identification code for each tire sensor which is needed for configuration.
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| Illustration 1 | g06408193 |
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(2) (3) (6) (8) (9) | |
Software Configuration
Note: To configure the software, a factory password is required. An internet connection is required, or the ability to call into the factory password help desk.
- Connect Cat ET and select Transmission ECM. Navigate to ECM Configuration.
- Set Tire Monitoring System Installation Status to "Installed".
- Enter in the unique six-digit identification code for each tire.
- Enter in the required front and rear tire cold inflation pressure. Obtain proper tire inflation pressures from your tire supplier.
- Turn the ignition to the OFF position. Power cycle the battery.
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Illustration 5 g06295120 - Turn the ignition to the ON position. On the monitor, navigate to Machine > Parameters > TPMS. Verify that the pressures are displayed on the screen. Refer to Illustration 5.
Note: It may take up to 5 minutes to read the tire pressures properly.